website http://www.lgservice.com e-mail http://www.lgeservice.com/techsup.html Synchro Air Conditioner SERVICE MANUAL CAUTION • BEFORE SERVICING THE UNIT, READ THE SAFETY PRECAUTIONS IN THIS MANUAL. • ONLY FOR AUTHORIZED SERVICE PERSONNEL.
Synchro Air Conditioner Service Manual TABLE OF CONTENTS Model Number Nomenclature ..............3 Safety Precautions ..................4 Model Names....................11 External Appearance ..................12 Dimensions ....................13 Product Specifications ................21 Combination table ..................25 Installation....................26 Operation ....................61 Control Devices and Function ..............76 Schematic Diagram ..................89 Piping Diagrams ..................100 Troubleshooting Guide................105 (3-way) Valve ....................126 Function ....................130...
Model Number Nomenclature Model Number Nomenclature Indoor Unit Serial Number Function A : Basic E : E/Grille F : Plasma + Elevation grille Panel type Cassette L : Basic panel, W : Wooden panel Duct : L Chassis type Cassette : E/F/D, Convertible : E/B, Duct : H/G/R Electrical Rating 6 : 1Ø...
Safety Precautions Safety Precautions To prevent injury to the user or other people and property damage, the following instructions must be followed. Incorrect operation due to ignoring instruction will cause harm or damage. The seriousness is classified by the following indications. WARNING This symbol indicates the possibility of death or serious injury.
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Safety Precautions For re-installation of the installed product, Do not install, remove, or re-install the unit always contact a dealer or an Authorized by yourself (customer). Service Center. • There is risk of fire, electric shock, explosion, or • There is risk of fire, electric shock, explosion, or injury.
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Safety Precautions Ventilate before operating air conditioner Securely install the cover of control box and when gas leaked out. the panel. • It may cause explosion, fire, and burn. • If the cover and panel are not installed securely, dust or water may enter the outdoor unit and fire or electric shock may result.
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Safety Precautions When the product is soaked (flooded or Be cautious not to touch the sharp edges submerged), contact an Authorized Service when installing. Center. • There is risk of fire or electric shock. • It may cause injury. Take care to ensure that nobody could step Do not open the inlet grill of the product dur- on or fall onto the outdoor unit.
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Safety Precautions Use power cables of sufficient current Do not use the product for special purposes, carrying capacity and rating. such as preserving foods, works of art, etc. It is a consumer air conditioner, not a precision refrigeration system. • Cables that are too small may leak, generate •...
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Safety Precautions Operation Do not use the air conditioner in special Do not block the inlet or outlet. environments. • Oil, steam, sulfuric smoke, etc. can significantly • It may cause failure of appliance or accident. reduce the performance of the air conditioner or damage its parts.
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Safety Precautions Safely dispose of the packing materials. Turn on the power at least 12 hours before starting operation.(In case of outdoor temperature 5°C below) • Packing materials, such as nails and other metal or • Starting operation immediately after turning on wooden parts, may cause stabs or other injuries.
Dimensions Dimensions Indoor Unit 1. Cassette Type - TE(12K/18K) 600 (Ceiling opening) 39.5 521(Hanging bolt) 39.5 570 Unit size Unit:mm CLOSE OPEN OPEN CLOSE (unit : mm) Number Name Descripition Liquid pipe connection ø6.35 flare Gas pipe connection 12k: ø9.52, 18k: ø12.7 flare Drain pipe connection Power supply connection Air discharge grill...
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Dimensions 2. Cassette Type - TF (24K/30K) 790 (Ceiling opening) 572(Hanging bolt) 744 Unit size Unit:mm (unit : mm) Number Name Descripition Liquid pipe connection ø6.35 flare Gas pipe connection 24K: ø12.7, 30K: ø15.88 flare Drain pipe connection Power supply connection Air discharge grill Air suction grill 14 Synchro Air Conditioner...
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Dimensions 3. Cassette Type - TD(36K/48K/60K) 875 (Ceiling opening) 785 (Hanging bolt) 840 Unit size Unit:mm Fresh Air Inlet (unit : mm) Number Name Descripition Liquid pipe connection 36K: ø6.35, 48K/60K: ø9.52 flare Gas pipe connection 36K: ø15.88, 48K/60K: ø19.05 flare Drain pipe connection Power supply connection Air discharge grill...
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Dimensions 4. Ceiling & Floor(Convertible) - VB(18K/24K), VE(12K) 1 2 0 0 Ø10 Stud Bolt hole (Rear Side) (Installation Plate) (Unit: mm) Note: 1. Pipe Specification(mm) Model Liquid 18k, 24k Ø 6.35 Ø 12.7 More than Ø 6.35 Ø 15.88 More than 20cm 20cm...
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Dimensions 4-hole for anchor bolts AUUH488C Control cover Liquid side 3-way valve Gas side 3-way valve Model AUUH488C Dimensions 1,165 1,135 Ø9.52 Ø19.05 18 Synchro Air Conditioner...
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Dimensions AUUH728C 500(bolt hole) Air outlet inlet inlet Service Panel Knockout hole (For the control wiring, the power supply, refrigerant connecting pipe) Knockout hole (For the control wiring, the power supply, (Unit : mm) refrigerant connecting pipe) Service Manual 19...
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Dimensions AUUH1008C 1280 900(bolt hole) Air outlet inlet inlet Service Panel Knockout hole (For the control wiring, the power supply, refrigerant connecting pipe) Knockout hole (For the control wiring, the power supply, refrigerant connecting pipe) 20 Synchro Air Conditioner...
Installation Installation Read completely, than follow step by step. Indoor Unit_Cassette Type • Please read this instruction sheet completely before installing the product. • When the power cord is damaged, replacement work shall be performed by authorized personnel only. • Installation work must be performed in accordance with the national wiring standards by authorized personnel only. Anti-bacteria filter Intake Air Outlet...
Installation 2. Ceiling opening dimensions and hanging bolt location • The dimensions of the paper pattern for installation are the same as those of the ceiling opening dimensions. Ceiling Ceiling board Level gauge TE Model TF Model TD Model 600 (Ceiling opening) 790 (Ceiling opening) 875 (Ceiling opening) 572(Hanging bolt)
Installation Ceiling Keep the length of the bolt Hanging bolt from the bracket to 40mm (W3/8 or M10) Flat washer for M10 Air Conditioner body (W3/8 or M10) (accessory) Ceiling board Ceiling board Spring washer (M10) Flat washer for M10 (accessory) Paper pattern Set screw of...
Installation 4. Installation of Decoration Panel Before installing the decoration panel, The decoration panel has its installation always remove the paper template. direction. 1. Temporarily fix two decoration panel fixing screws (hexagon M5 screw) on the unit body. (Tighten by amount 10mm in length.) The fixing screws (hexagon M5 screw) are included the indoor unit box.
Installation 5. Indoor Unit Drain Piping Upward Pipe clamp routing • Drain piping must have down-slope (1/50 to 1/100): be sure not allowed not to provide up-and-down slope to prevent reversal flow. Indoor unit • During drain piping connection, be careful not to exert extra force on the drain port on the indoor unit.
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Installation 6. Accessories Standard Accessories Washer for Insulation for (Other) Clamp Name Clamp metal Drain hose hanging backet fitting Quantity 1 EA 1 EA 8 EA 8 EA 1 SET • Paper pattern for installation • Owner's manual • Installation manual Shape for gas pipe for liquid pipe...
Installation Ceiling & Floor(Convertible) Type • Please read this instruction sheet completely before installing the product. • When the power cord is damaged, replacement work shall be performed by authorized personnel only. • Installation work must be performed in accordance with the national wiring standards by authorized personnel only. Installation Parts Provided Installation Plate (VB, 2pcs) -1 Installation Plate (VE, 1pc)
Installation 1. Selection of the best location More than 20cm More than • There should not be any heat source or steam near the 20cm unit. • There should not be any obstacles to the air circulation. More than eye-level •...
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Installation CAUTION 1. Install declination of the indoor unit is very important for the drain of the convertible type air conditioner. 2. Minimum thickness of the insulation for the connecting pipe shall be 7mm. 3. If the Installation Plates are fixed to horizontal line, the indoor unit after installing will be declined to the bottomside.
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Installation CAUTION After the confirmation of the above conditions, prepare the wiring as follows: 1) Never fail to have an individual power specially for the air conditioner. As for the method of wiring, be guided by the circuit diagram pasted on the inside of control box cover. 2) Provide a circuit breaker switch between power source and the unit.
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Installation 3. Accessories Standard Accessories Washer for Insulation for (Other) Name Drain hose Clamp metal Clamp hanging backet fitting Quantity 1 EA 1 EA 8 EA 6 EA 1 set • Owner's manual • Installation manual Shape for gas pipe for liquid pipe Optional Accessories(For Unit) Item...
Installation Ceiling Concealed Duct Type • Please read this instruction sheet completely before installing the product. • When the power cord is damaged, replacement work shall be performed by authorized personnel only. • Installation work must be performed in accordance with the national wiring standards by authorized personnel only. Air outlet vents Air filters Air intake vents...
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Installation 2. Ceiling dimension and hanging bolt location Installation of Unit Install the unit above the ceiling correctly. CASE 1 POSITION OF SUSPENSION BOLT • Apply a joint-canvas between the unit and duct to absorb unnecessary vibration. • Apply a filter Accessory at air return hole. •...
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Installation • Select and mark the position for fixing bolts. • Insert the set anchor and washer onto the suspen- • Drill the hole for set anchor on the face of ceiling. sion bolts for locking the suspension bolts on the ceiling.
Installation 4. Insulation THERMAL INSULATION All thermal insulation must comply with local requirement. INDOOR UNIT Union for liquid pipe Thermal insulator for refrigerant pipe (Local supply) Thermal insulator for Refrigerant pipe and thermal piping(Local supply) insulator(Local supply) Hose crip for thermal insulator (Local supply) Overlap with thermal Thermal insulator for refrigerant pipe...
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Installation CAUTION 1. Decline Installation of indoor unit is very important for the drain of the duct type air conditioner. 2. Minimum thickness of the insulation for the connecting pipe should be 5mm. Front of view • The unit must be or declined to wards drain hose while installation. Ceiling Drainage hole Drainage hole...
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Installation 6. Accessories Standard Accessories Screws for Insulation for Clamp (Other) Name Clamp metal Drain hose duct flanges fitting Quantity 1 EA 1 EA 1 set 6 EA 1 set • Owner's manual • Installation manual • Washers(8 pcs.) Shape for gas pipe for liquid pipe Optional Accessories(For Unit)
Installation Connecting Pipes to the Indoor Unit Preparation of Piping Main cause of gas leakage is defect in flaring work. Carry out correct flaring work in the following proce- Copper dure. Slanted Uneven Rough tube 90° 1. Cut the pipes and the cable. •...
Installation Remote Controller DISASSEMBLING • Separate the under plate from Remote control box. Front case Lever carefully Remote control • Fix the cord clamps on the wall by the box open box body using a screw ø 3 tapping screws (accessory). driver, etc.
Installation Outdoor Unit_AUUH728C 1. Selection of the best location • If an awning is built over the unit to prevent direct sunlight or rain exposure, make sure that heat radia- tion from the condenser is not restricted. • Do not place animals and plants in the path of the warm air. •...
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Installation When inlet air enters from right and left sides of unit A : 750 mm or more B : 250 mm or more C : 150 mm or more Rear Front <Top View> <Side View> When unit is surrounded by walls A : 750 mm or more B : 250 mm or more When there is an obstructure above the unit...
Installation 3. Collective installation and continuous installation • Space required for collective installation and continuous installation : When installing several units, leave the space between each block as show below considering passage for air and people. A : Open state B : 750 mm or more C : 250 mm or more D : 250 mm or more...
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Installation Outdoor Unit_AUUH1008C 1. Individual installation Basic Space required • A space of at least 250 mm is nessary at the back for inlet air. Tacking servicing, a space of about 750 mm should be provided at the front. Rear A : 750 mm or more B : 250 mm or more C : Top discharge(open in principle)
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Installation When there is an obstructure above the unit D : 1000 mm or more A : 45 ˚ or more B : 200 mm or more E : Air outlet guide (procured at the site) C : 250 mm or more F : 250 mm or more 2.
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Installation Settlement of outdoor unit • Anchor the outdoor unit with a bolt and nut(ø10mm) tightly and horizontally on a concrete or rigid mount. • When installing on the wall, roof or rooftop, anchor the mounting base securely with a nail or wire assuming the influence of wind and earthquake.
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Installation Lifting Method • When carrying the unit suspended, pass the ropes under the unit and use the two suspension points each at the front and rear. • Always lift the unit with ropes attached at four points so that impact is not applied to the unit. •...
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Installation Piping length and the elevation Install the branch pipe so that pipe length and difference between high and low will not exceed below SPEC. Branch Outdoor Unit Indoor Unit Main (L1) AUUH488C AUUH728C Branch Main (L1) AUUH1008C Pipe Length(m) Spec.
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Installation Piping Connection 1. Form the piping according to its routing. Avoid bending and bending back the same piping point more than three times. (This will result in hardening the pipe.) 2. After deforming the piping, align centers of the union fitting of the indoor unit and the piping, and tighten them firmly with wrenches.
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Installation Refrigerant Additional Charging Method 1. AUUH488C There is not additional charging of refrigerant by main pipe of 30m below. For additional charging method, see below table. Model Synchro Refrigerant Additional charging (kg) Refrigerant = (L1-30) x A + (L2+L3-20) x 0.03 AUUH488C 0.07 Trio...
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Installation Branch Kit 1. Type of branch pipe Separately use a branch pipe depending on indoor capacity for installation. Unbalance type of branch pipe must be connected depending on large capacity or small capacity. Indoor Classification Model Name Capacity Ratio(%) Remark 2 UNIT PMUB11A...
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Installation 4 .Thermal insulation work • Securely wrap the refrigerant and the branch pipe by using thermal insulation materials provided. When using thermal insulation materials released, use withstand heat insulation materials (thickness of more than 15mm). • Securely adhere thermal insulation materials wrapping the branch pipe so that they do not widen.
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Installation Wiring Connection 1. All wiring must comply with LOCAL REGULATIONS. 2. Select a power source that is capable of supplying the current as required by the air conditioner. 3. Feed the power source to the unit via a distribution switch board designed for this purpose. 4.
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Installation Auto addressing Auto addressing work should be done for simultaneous operation. Addressing work assigns address to each Indoor Unit. When firstly installing product or replacing the Indoor Unit PCB. AUUH488C/AUUH728C/AUUH1008C Table.a ZONE SW1 Setting Indoor Unit No. ZONE SW1 Main PCB 1(Single) LED01T...
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Installation How to simultaneous operating - Keep the following procedure when simultaneously operating two units or more cassette type, duct type, and convertible type of indoor units via the free joint. 1. Turn on the power of the unit by the installed remote controller, a wire or a wireless remote controller.
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Installation Test running 1. PRECAUTIONS IN TEST RUNNING • The initial power supply must provide at least 90% of the rated voltage. Otherwise, the air conditioner should not be operated. CAUTION For test run, carry out the cooling operation firstly even during heating season. If heating operation is carried out firstly, it leads to the trouble of compressor.
Operation Operation Function of control 1. MAIN UNIT FUNCTION • DISPLAY Operation Indicator • On while in appliance operation, off while in appliance pause • Flashing while in disconnection or short in Thermistor (3 sec off / 0.5 sec on) Sleep Timer Indicator •...
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Operation • While compressor on, the indoor fan is off when the indoor pipe temp. is below 20°C, when above 27°C , it operates with the low or setting speed. When the indoor pipe temp is between 20°C and 27°C, it operates with Super-Low(while in sleep mode, with the medium airflow speed).
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Operation 2) Fuzzy Operation for Dehumidification • According to the setting temperature selected by Fuzzy rule, when the intake air temp is 0.5°C or more below the setting temp, the compressor is turned off. When 0.5°C or more above the setting temp, the com- pressor is turned on.
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Operation Off-Timer <=> On-Timer Operation • When the set time is reached after the on/off time is input by the remote control, the on/off-timer operation is carried out according to the set time. Sleep Timer Operation • When the sleep time is reached after <1,2,3,4,5,6,7,0(cancel) hr> is input by the remote control while in appliance operation, the operation of the appliance stops.
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Operation Forced Operation • To operate the appliance by force in case that the remote control is lost, the forced operation selection switch is on the main unit of the appliance to operate the appliance in the standard conditions. • When the power is supplied while the slide switch is on the forced operation position, or when the slide switch position is switched to the Auto Restarting (or test operation) position or switched from the remote control position to the forced operation position while the power is on, the forced operation is carried out.
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Operation CST Type Operation ON/OFF Operation Mode Selection Cooling Operation Mode ( Soft Dry Operation Mode ( Heating Operation Mode ( Auto Operation Mode ( (Cooling (Heating model only) model only) Fan Speed Selection AUTO (Low) (Med) (High) Room Temperature Display : High:39°C ↔...
Operation Duct Type Operation ON/OFF Operation Mode Selection Cooling Operation Mode ( Soft Dry Operation Mode ( Heating Operation Mode ( Auto Operation Mode ( (Cooling (Heating model only) model only) Fan Speed Selection (Low) (Med) (High) Room Temperature Display : High:39°C ↔...
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Operation Convertible Operation ON/OFF Operation Mode Selection Cooling Operation Mode.( Auto Operation Mode.( (Cooling (Heating Healthy Dehumidification Operation Mode.( Heating Operation Mode.( model only) model only) Fan Speed Selection (Low) (Med) (High) (CHAOS) Room, Temperature Checking : (High:39°C Low:11°C) Temperature Setting HIGH TEMPERATURE Down to 18°C...
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Operation Remote Control Operation Convertible Type Remote controller The Remote Controller transmits the signals to the system. 1. START/STOP BUTTON Signal transmitter Operation starts when this button is pressed and stops when the button is pressed again. 2. OPERATION MODE SELECTION BUTTON Used to select the operation mode.
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Operation CST Type Remote controller AUTO SWING OPERATION SET TEMP FAN SPEED SUB FUNCTION Room Temp Heat Pump Model AUTO Heater Preheat Defrost Humidify Filter Out door Time ZONE 1 2 3 4 Timer Operation unit Program set Set no. Time Cooling Model Timer Cancel...
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Operation Duct Type Remote Controller AUTO SWING OPERATION SET TEMP FAN SPEED SUB FUNCTION Room Temp AUTO Heater Preheat Defrost Humidify Filter Out door 1 2 3 4 Time ZONE Timer Operation unit Program set Set no. Time Signal Receiver Timer Cancel Program...
Operation 1. Two Thermistor System (1) Open the rear cover of the wired remote-controller to set the mode. (2) Select one of three selectable modes as follows. • Position 1: The room temperature is controlled by the thermistor of the main body. •...
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Operation 3. E.S.P.(External Static Pressure) Setting (Duct type) (1) Open the rear cover of the wired remote-controller to set the mode. (2) Select one of three selectable modes as follows. Without Zone System 1. Position V-H, F-H: • This position sets the maximum E.S.P as a default set. 2.
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Operation 4. How to Set E.S.P? Procedure of RPM change: Ex) External Static pressure is 6mmAq for 36k. • To protect the unit, compressor is designed to be off during E.S.P. setting. Push the "On/Off" button. The unit will start. AUTO SWING OPERATION SET TEMP...
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Operation [Table. 1] Static Pressure(mmAq) Model Name Step CMM(CFM) Setting Value High 16.5(583) 14.5(512) 13(459) High 18(636) 16.5(583) 14(494) High 26.5(936) 23(812) 20(706) High 32(1130) 29(1024) 26.5(936) High 40(1412) 35(1235) 30(1059) High 50(1766) 45(1589) 40(1423) : 1. Be sure to set the value refering table 1. Unexpected set value will cause mal- Note function.
Control Devices and Function Control Devices and Function Simple Central Control Features • Easy operation button. • Independent operation for 16 indoor units each. • Simultaneous turn ON/OFF for all of indoor units connected. • Easy change operation mode to cooling or heating •...
Control Devices and Function Electrical wiring PICTORIAL VIEW OF THE CONNECTION Outdoor unit Outdoor unit PI485 : PNF-P14A0M MAIN PCB PI485 MAIN PCB Control Box CN_CENTRAL MAIN PCB CN_CENTRAL PI485 CENTRAL CONTROL CN OUT UNIT • Special purchase: Central control, PI485(PNF-P14A0M) ONE SIMPLE CENTRAL CONTROL CONNECTION INDOOR UNIT INDOOR UNIT 1...
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* LGAP : LG Air conditioners Protocol • Function of LG Network - It is possible to connect the network of LG air conditioners and to connect various contents of the network system, which is simple, deluxe and PC central control.
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Control Devices and Function Indoor Unit Address setting Method 1. Press 13(program) and 16(set and clear) key more Using Wired Remocon than 3 second then "Address Setting Mode" starts. 2. Set the address of indoor unit by using "Temperature setting" key. Range of address : 00 ~ FF AUTO SWING OPERATION...
Control Devices and Function Test run method 1. Set the wiring of system and indoor unit. 2. Apply power to the setting. 3. Do auto addressing to the outdoor unit. 4. After addressing, initialize the central controller(Manual initialize: Total on + total off + 16 key). •...
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Control Devices and Function INSTALLATION ORDER Remove upper & lower case. Fixate screw in the holes of the For Dip switch, and Rotary case bottom. switch setting, refer to the page “How to Install”. For wiring connection, refer page Adjust the upper case in accor- Check the operation by supply- “Installation Procedure”...
Control Devices and Function . ROTARY SWITCH SETTING(INSTALLATION FOR 2 OR MORE SIMPLE CENTRAL CONTROL) The setting of Group Number in the Central Control is done by the rotary switch as shown in the figure below. It is possible to set 0~15 Group(Total 16 Groups). All the numbers on the rotary switch represent the different Group Numbers.
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Control Devices and Function Deluxe Central Control 2.1.1 Summary Deluxe Central control is a product available for individual and integrated monitoring and control of maximum 256 of TPS Inverter Multi air conditioner systems. Specially, operation status of the individual air conditioner can be particularly checked.
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Control Devices and Function Major Characteristics Figure 2) Deluxe Central control 1. Individual/Integrated Operation/Monitoring You can identify operation status of the air conditioner, operation mode, wind quantity, wind direction, lock- ing, temperature setting and error, etc by selecting the installed air conditioner through individual selection, group selection or all selection.
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Control Devices and Function 6. Convenient GUI / Touch Screen Not requires special education for using the Deluxe Central control, conveniently used only by pressing the buttons on the screen, and its function can be understood with intuitive pictogram. Especially schedule setting is done by simply by dragging, different from the existing system requiring to press the button by more than average 30 times to enter a schedule.
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Control Devices and Function Figure 3) Deluxe Central control Table 1) Comparison Between Central control Characteristics Internet Central control PC Central control Deluxe Central control Dedicate PC Non-required Required Non-required Configuration User S/W User S/W, Engine S/W Main Body of Web Pad Deluxe Central control Position of program Download to i-GW...
Control Devices and Function Major Function of Deluxe Central Control [ System Control ] To check general monitor function of the air con central control system such as selection of group and air conditioner, air conditioner control monitor function etc. PQCSW501A0, PQCSW502A0 [ System Monitor ] To check the ctual time status of all air conditioners.
Control Devices and Function System Configuration Scenario 1 : In case of not using Internet access function Product B part A part Control System Interface Delux Central PI485 Control PI485 Cross UTP Cable (Cross LAN Cable) RS-485 Cable PI485 PI485 * CNU: Central control Network interface Unit PI485: Product Interface unit for IEEE485 transmission.
Troubleshooting Guide Troubleshooting Guide Cycle Troubleshooting Guide Trouble analysis 1. Check temperature difference between intake and discharge air, and operating current. Temp. difference : approx. 0°C All amount of refrigerant leaked out. Current : less than 80% of Check refrigeration cycle. rated current Temp.
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Troubleshooting Guide Electronic Parts Troubleshooting Guide The Product doesn’t operate at all. Trouble 1 Turn off the main power and wait until LED on outdoor PCB is off Turn on the main power again. Does the Operating LED of indoor unit blink Refer to the self-diagnosis function.
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Troubleshooting Guide Product doesn't operate with the remote controller. Trouble 2 Turn on main power. While the compressor has been stopped, the compressor does not operate owing to the delaying function for 3 minutes after stopped. When the compressor stopped Indoor Fan is driven by a low speed. At this point the wind speed is not controlled by the remote controller.
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Troubleshooting Guide When cooling does not operate Trouble 3 Turn on Main Power Operate "Cooling Mode( )" by setting the desired temperature of the remote controller is less than one of the indoor temperature by 1°C at least. When in Air Circulation Mode, Compressor/Outdoor Fan is stopped. Check the sensor for indoor temperature is attached as close as to be effected by the temperature of Heat Exchanger(EVA).
Troubleshooting Guide When Heating does not operate Trouble 4 Turn ON Main Power Operate “Heating Mode( )” by setting the desired temperature of the remote control is higher than one of the indoor temperature by 2°C at least. In heating Mode, the indoor fan operates in case the pipe temperature is higher than 28°C.
Troubleshooting Guide When indoor Fan does not operate Trouble 5 Turn off Main power Check the connection of CN-FAN or CN-MOTOR Check the Fan Motor Check the Fuse(AC250V/T2A) Check the related circuit of indoor Fan Motor. • The pin of Micom, and the part for driving SSR •...
Troubleshooting Guide When Vertical Louver does not operate Trouble 6 • Confirm that the Vertical Louver is normally geared with the shaft of Stepping Motor. • If the regular torque is detected when rotating the Vertical Louver with hands Normal •...
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Troubleshooting Guide Self-diagnosis Function Error Indicator • The function is to self-diagnoisis airconditioner and express the troubles identifically if there is any trouble. • Error mark is ON/OFF for the operation LED of evaporator body in the same manner as the following table. •...
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Troubleshooting Guide Troubleshooting CH01, CH02, CH06 Display Title Cause of error Check point & Normal condition code • Open / Short Normal resistor : 10KΩ/ at 25°C (Unplugged) Indoor air sensor • Soldered poorly Normal voltage : 2.5Vdc / at 25°C (plugged) •...
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Troubleshooting Guide Troubleshooting CH03 Display Title Cause of error Check point & Normal condition code • Connection of wire Communication • Open / Short • Main PCB Volt. DC12V Wired R/C • Wrong connection • Noise interference Wired R/C Indoor Unit 12Vdc 12Vdc Check the Volt.
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Troubleshooting Guide Troubleshooting CH04 Display Title Cause of error Check point & Normal condition code • The connection of wire(Drain pump/ Float switch) • Drain pump power input. (220V) Drain pump • Float switch Open. • Drain tube installation. / Float switch (Normal : short) •...
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Troubleshooting Guide Troubleshooting CH05, CH53 Display Title Cause of error Check point & Normal condition code • Power input AC 220V. (Outdoor, Indoor) • The connector for transmission is disconnected. • The connecting wires are misconnected. Communication • Communication poorly •...
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Troubleshooting Guide Troubleshooting CH21 Display Title Cause of error Check point & Normal condition code • An instant over current in the U,V,W phase - Comp lock • Instant over current - The abnormal connection of U,V,W • Over Rated current DC Peak •...
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Troubleshooting Guide Troubleshooting CH22 Display Title Cause of error Check point & Normal condition code Malfunction of compressor Blocking of pipe Max. C/T Over current (14A ) Low voltage input Refrigerant, pipe length, blocked, … Malfunction of current detection circuit. (Open / Short) Initial current error Internal circuit...
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Troubleshooting Guide Troubleshooting CH24, CH25 Display Title Cause of error Check point & Normal condition code • Check the connection of “CN_Press”. • Low / High press Press S/W Open • Check the components. S/W open. • Abnormal Input voltage •...
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Troubleshooting Guide Troubleshooting CH26, CH27 Display Title Cause of error Check point & Normal condition code • Check the connection of comp wire “U,V,W” DC Compressor • Compressor • Malfunction of compressor Position position detect error • Check the component of “IPM”, detection parts. •...
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Troubleshooting Guide Troubleshooting CH32, CH33 Display Title Cause of error Check point & Normal condition code • Check the discharge pipe sensor for INV. D-pipe (Inverter) • Check the install condition for over load. • Discharge sensor temp. high • Check the leakage of refrigerant. (Inverter) temp.
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Troubleshooting Guide Troubleshooting CH41, CH44, CH45, CH46, CH47, CH65 Display Title Cause of error Check point & Normal condition code • Open / Short • Normal resistor : 200KΩ / at 25°C (Unplugged) D-pipe sensor (Inverter) • Soldered poorly • Normal voltage : 4.5Vdc / at 25°C (plugged) •...
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Troubleshooting Guide Troubleshooting CH51, CH60 Display Title Cause of error Check point & Normal condition code • Over Capacity • Check the indoor unit capacity. Combination Capacity Error • Undder Capacity • Check the combination table. Combination EEPROM • Check the PCB ASM P/No. •...
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Troubleshooting Guide Troubleshooting CH54 Display Title Cause of error Check point & Normal condition code • Check the Main power Phase error • Phase change • Check the CN_PHASE connector Phase_A 5.3 msec Phase_B Phase_C Check Point 1. Check the Main power. 2.
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Troubleshooting Guide Troubleshooting CH61, CH62 Display Title Cause of error Check point & Normal condition code Condenser • Condenser pipe sensor • Check the load condition. pipe sensor detected high • Check the sensor of Condenser pipe sensor. temp. high temp.(65°C) •...
(3-way) Valve (3-way) Valve 3-way Valve (Liguid Side) 3-way Valve (Gas Side) Valve cap Valve cap Open position Open position Closed position Closed position To piping To piping Service connection Service Service connection Service port cap port port cap port To outdoor unit To outdoor unit Service port...
(3-way) Valve (1) Pumping down Liquid side Indoor unit Open Outdoor unit 3-Way valve Gas side Closed 3-Way valve CLOSE CLOSE Purge the air Procedure • 6. Operate the air conditioner at the cooling cycle For pumping down,firstly short the Low Pressure and stop it when the gauge indicates 1kg/cm s/w at the outside and then operate below proce- dure.(except AUUH488B)
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(3-way) Valve (2) Evacuation (All amount of refrigerant leaked) Liquid side Indoor unit Outdoor unit 2-Way valve Open Gas side 3-Way valve Open Vacuum pump OPEN CLOSE • Procedure 6. Disconnect the charge hose from the vacuum 1. Confirm that both the liguid side valve and gas pump.
(3-way) Valve (3) Gas Charging (After Evacuation) Liquid side Indoor unit Open Outdoor unit 2-Way valve Gas side Open 3-Way valve Check valve Charging cylinder OPEN CLOSE • Procedure 1. Connect the gauge to the charging cylinder. 4. Immediately disconnect the charge hose from - Connect the charge hose which you disconnect- the gas side valve's service port.
Function Function- Ceiling Cassette Type The function of main control Auto Swing Control • This function is to swing the louver up and down automatically. Soft-Dry Operation • The indoor fan speed is automatically set to the low, so the shift of the indoor fan speed is impossible because of already being set to the best speed for Dry Operation by microcontroller control.
Function Heating Mode Operation The unit will operate according to the setting by the remote controller and the operation diagram is shown as following. Indoor unit 35°C Heat-Exchanger temperature 32°C 29°C 21°C 17°C Intake Air Temperature 3min Low fan during 10sec Setting Temperature +3°C (Thermo OFF)
Function Function- Ceiling Duct Type The function of main control Soft-Dry Operation • The indoor fan speed is automatically set to the low, so the shift of the indoor fan speed is impossible because of already being set to the best speed for Dry Operation by microcontroller control. Cooling Mode Operation •...
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Function Heating Mode Operation The unit will operate according to the setting by the remote controller and the operation diagram is shown as following. Indoor unit 40°C Heat-Exchanger temperature 33°C 30°C 27°C 20°C Intake Air Temperature 3min Low fan during 10sec Setting Temperature +3°C (Thermo OFF)
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Function Hot-Start Control • The indoor fan does not rotate until the indoor unit Hex-Exchanger temperature reaches 27°C. • The operation diagram is as following. Indoor unit Heat-Exchanger temperature 33°C 27°C 20°C 1min 1min Compressor Outdoor fan Setting fan Setting fan Indoor fan spped spped...
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Function Function- Ceiling & Floor The function of main control Soft-Dry Operation • The indoor fan speed is automatically set to the low, so the shift of the indoor fan speed is impossible because of already being set to the best speed for Dry Operation by microcontroller control. Cooling Mode Operation •...
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Function Heating Mode Operation The unit will operate according to the setting by the remote controller and the operation diagram is shown as following. Indoor unit 35°C Heat-Exchanger temperature 32°C 29°C 21°C 17°C Intake Air Temperature 3min Low fan during 10sec Setting Temperature +3°C (Thermo OFF)
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Function Hot-Start Control • The indoor fan does not rotate until the indoor unit Hex-Exchanger temperature reaches 21°C. • The operation diagram is as following. Indoor unit Heat-Exchanger temperature 32°C 21°C 17°C 1min Compressor Outdoor fan Setting fan Setting fan Indoor fan spped spped...
Outdoor Units Outdoor Units (AUUH-) 1. Basic control 1.1 Normal operation Cooling mode Heating mode Stop state Step Control Step Control Stop Compressor Phase control Phase control After 30sec, Off Target Suction super heat and Target Suction super heat and After 60sec, Full Opne Discharge Temp.
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Outdoor Units (2) Operation field for Temp. Cooling Outdoor Temp. 28°C 27°C Standard 25°C Step 24°C Hysterisis 1 Step Down Indoor Temp. 21°C 22°C 23°C 24°C Heating Outdoor Temp. 27°C 26°C 1 Step Down 22°C 21°C Hysterisis Standard Step 15°C 15°C 27°C 30°C...
Outdoor Units 1.3 EEV Control 1) The base(the first stage) open_degree’s establishment The base open_degree is established [the standard open_degree classified by indoor_Type and capacity ] that corrected to the indoor/outdoor Temp. 2) Starting Control (LEV target open_degree arrival process after starting Comp) (1) LEV is arrived the previous decided open_degree within 30 seconds after starting COMP.
Outdoor Units (4) Compressor Discharge-Temp. Control After 1 min. of normal control, if it is satisfied with fomula below, it starts to control of Comp. Discharge Temp. Cooling mode : The present degree of superheat ≤ 3 (Option) Heating mode : The target degree of superheat < 0 , The present degree of superheat ≤ 0 (Option) The present degree of superheat ≥...
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Outdoor Units 1.5 Reversing Valve Control 1. The first situation of reversing valve maintains off(cooling) (Before that The power turns on the set of outdoor_unit and indoor_unit ) 2. While the Cooling and Defrosting Process the Reversing valve control is OFF and during the Heating Process the Reversing valve control is ON 3.
Outdoor Units 2. Special control 2.1 Defrost control : In case the temperature of the outdoor unit heat exchanger falls continuously this function will prevent heat exchanger from freezing. 2.1.1 Defrost PROCESS Starting conditions 1) Only Operates in the heating mode. 2) The defrost timer (The first time : outdoor unit is turned on ,the minimum for defrost operation to start is over 45~120 minutes.
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Outdoor Units 2.2 Oil control : COMP OIL Equalizing Control (48k, 72k) : To equalize the oil level in each Compressors. 1) COMP OIL Equalizing Logic 1. When the running time of solo operation of the specific COMP is over 1 hour. The other compressor will be operated at least for 30 seconds 2.
Outdoor Units 3. Protection control 3.1 Discharge Temperature control Discharge pipe Temperature COMP OFF 115°C LEV OPEN (50PULSE/MIN ) 100°C LEV OPEN (30PULSE/MIN ) 95°C COMP ON 3.1.1 The outline of Discharge Temperature control This function prevents the damage of COMP according to EEV Comp On/Off control. - The EEV Comp On/Off control is predicted the Temp.
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Outdoor Units 3.2 Outdoor pipe Temperature control - Outdoor pipe Temperature(condensation Temp.) is over 58 (or 60)°C according to overlord in Cooling mode, the COMP will be switched is OFF. - Error code (CH61) will be generated if this situation occurs 5times (or 10times) in 40 minutes (or 1 hour). - The Error code will be cleared if this situation occurs lower than 4times(or 9times) in 40 minutes (or 1 hour).
Exploded View & Replacement Parts List Exploded View & Replacement Parts List 1. Indoor Unit Ceiling Cassette Type TE chassis 249941 266090 249951 263230-3 263230-2 263230-1 268714 159830 354211 352118 35211A 158591 266012 330870 Service Manual 147...
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Exploded View & Replacement Parts List 130411 W0CZZ 346810 359012 130911-1 267110-2 130911-2 267110-1 148 Synchro Air Conditioner...
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Exploded View & Replacement Parts List Parts List(Cassette Type - TE Chasis) PART No. LOCATION DESCRIPTION CODE ATNH126ELFC ATNH186ELFC 130411 BASE ASSY,WELD(INDOOR) 3041A10013A 3041A10013A 130911-1 CABINET ASSEMBLY,INDOOR 3091A10023C 3091A10023C 130911-2 CABINET ASSEMBLY,INDOOR 3091A10023D 3091A10023D 158591 PUMP ASSEMBLY,WATER 5859A20001R 5859A20001R 159830 AIR CLEANER ASSEMBLY...
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Exploded View & Replacement Parts List TF chassis 349490 266090 263230-3 263230-2 263230-1 249951 354211-2 268714 354211-1 159830 352118-2 552111 352118-1 158591 266012 330870 150 Synchro Air Conditioner...
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Exploded View & Replacement Parts List 130411 W0CZZ 346810 359012 130911-2 130911-1 267110-2 267110-1 Service Manual 151...
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Exploded View & Replacement Parts List Parts List(Cassette Type - TE Chasis) PART No. LOCATION DESCRIPTION CODE ATNH246FLFC ATNH306FLFC 130411 BASE ASSEMBLY,WELD(INDOOR) 3041A10030B 3041A10030B 130911-1 CABINET ASSEMBLY,INDOOR 3091A10051C 3091A10051C 130911-2 CABINET ASSEMBLY,INDOOR 3091A10051D 3091A10051D 158591 PUMP ASSEMBLY,WATER 5859A20001S 5859A20001S 159830 AIR CLEANER ASSEMBLY 5983A10002A 5983A10002A 249951 CONTROL BOX ASSEMBLY,INDOOR...
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Exploded View & Replacement Parts List TD chassis 263230-3 263230-2 263230-1 349490 249951 266090 268714 159830 354211-2 130411 354211-1 55211-2 552111 352118-1 330870 158591 266012 Service Manual 153...
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Exploded View & Replacement Parts List 130411 W0CZZ 346810 359012 130911-2 130911-3 267110-2 130911-4 130911-1 267110-1 352150-2 154 Synchro Air Conditioner...
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Exploded View & Replacement Parts List Parts List(Cassette-TD Chassis) PART No. LOCATION DESCRIPTION CODE ATNH366DLFC ATNH486DLFC ATNH606DLFC 130411 BASE ASSEMBLY,WELD(INDOOR) 3041A10016A 3041A10016A 3041A10016A 130911-1 CABINET ASSEMBLY,INDOOR 3091A20034A 3091A20034A 3091A20034A 130911-2 CABINET ASSEMBLY,INDOOR 3091A20034B 3091A20034B 3091A20034B 130911-3 CABINET ASSEMBLY,INDOOR 3091A20035A 3091A20035A 3091A20035A 130911-4 CABINET ASSEMBLY,INDOOR 3091A20035B...