Flaring Work And Connection Of Piping; Flaring Work - LG MULTI F Installation Manual
Multi-zone heat pump systems
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Flaring Work and Connection of Piping
Flaring work
Main cause of gas leakage is defect in flaring
work. Carry out correct flaring work in the fol-
lowing procedure.
1) Cut the pipes and the cable.
n Use the accessory piping kit or the pipes
purchased locally.
n Measure the distance between the indoor
and the outdoor unit.
n Cut the pipes a little longer than mea-
sured distance.
n Cut the cable 1.5m(4.9ft) longer than the
pipe length.
2) Burrs removal
n Completely remove all burrs from the cut
cross section of pipe/tube.
n Put the end of the copper tube/pipe to
downward direction as you remove burrs
in order to avoid to let burrs drop in the
tubing.
3) Putting nut on
n Remove flare nuts attached to indoor and
outdoor units, than put them on pipe/tube
having completed burr removal.
(Not possible to put them on after flaring
work)
4) Flaring work
n Carry out flaring work using flaring tool as
shown below.
Outside diameter
mm
inch
Ø6.35
1/4
Ø9.52
3/8
Ø12.7
1/2
Ø15.88
5/8
Ø19.05
3/4
Firmly hold copper tube in a bar(or die) as
indicated dimension in the table above.
5) Check
n Compare the flared work with figure.
n If flare is noted to be defective, cut off the
flared section and do flaring work again.
A
mm
inch
1.1~1.3
0.04~0.05
1.5~1.7
0.06~0.07
1.6~1.8
0.06~0.07
1.6~1.8
0.06~0.07
1.9~2.1
0.07~0.08
Flaring Work and Connection of Piping
Copper
tube
90
Point down
Flare nut
Copper tube
Bar
Bar
"A"
Copper pipe
Clamp handle
Smooth all round
Inside is shining without scratches.
Inclined
Even length
all round
Slanted Uneven Rough
Pipe
Reamer
Handle
Yoke
Cone
Red arrow mark
= Improper flaring =
Surface
Cracked Uneven
damaged
thickness
Installation Manual 29
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