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Related Manuals for Toro 23208HD
Summary of Contents for Toro 23208HD
- Page 1 Form No. 3447-215 Rev B STX-26 Stump Grinder Model No. 23208—Serial No. 409550000 and Up Model No. 23208G—Serial No. 405300000 and Up Model No. 23208HD—Serial No. 400000000 and Up *3447-215* Register at www.Toro.com. Original Instructions (EN)
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Page 2: Figure 1
Whenever you need service, genuine Toro parts, or additional information, contact an Authorized Service WARNING Dealer or Toro Customer Service and have the model and serial numbers of your product ready. Figure CALIFORNIA illustrates the location of the model and serial Proposition 65 Warning numbers on the product. -
Page 3: Table Of Contents
This manual identifies potential hazards and has Servicing the Air Cleaner ........23 safety messages identified by the safety-alert symbol Servicing the Engine Oil........24 (Figure 2), which signals a hazard that may cause Servicing the Spark Plug(s) ......26 serious injury or death if you do not follow the Fuel System Maintenance ........ -
Page 4: Safety
Safety and Instructional Safety Decals General Safety Safety decals and instructions are easily visible to the operator and are located near any area of potential DANGER danger. Replace any decal that is There may be buried utility lines in the work damaged or missing. - Page 5 decal93-7814 93-7814 decal107-9366 107-9366 1. Entanglement hazard, belt—stay away from moving parts. 1. Thrown object hazard—keep bystanders away from the machine. decal93-9084 93-9084 1. Lift point/Tie-down point decal119-4560 119-4560 decal100-4650 1. Ignition key 100-4650 2. Engine—start 1. Crushing hazard of hand—keep bystanders away. 3.
- Page 6 decal119-4561 119-4561 1. Push forward to lower the stump grinder. 2. Move right to move the stump grinder to the right. 3. Pull back to raise the stump grinder. decal137-3875 137-3875 4. Move left to move the stump grinder to the left. 5.
- Page 7 decal119-4606 119-4606 1. Warning—read the Operator's Manual. 5. Explosion and electric shock hazard—do not dig in areas with buried utility lines; contact local power organizations before digging. 2. Cutting/dismemberment hazard; grinder—keep bystanders 6. Tipping/crushing hazard—lower the cutter head when away from the machine; do not operate the grinder head while operating on slopes.
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Page 8: Setup
Setup Loose Parts Use the chart below to verify that all parts have been shipped. Procedure Description Qty. Grinder control lever Install the grinder control lever. Jam nut – No parts required Check the fluid levels. – No parts required Charge the battery. -
Page 9: Product Overview
Control Panel Product Overview g025098 Figure 5 1. Key switch 5. Traction control g018769 Figure 4 2. Throttle lever 6. Reference bar 3. Choke lever 7. Grinder 1. Reverse safety 4. Battery 7. Track control/hydraulic-lift lever plate 4. Hour meter 2. - Page 10 Reference Bar Traction Control When driving the machine, use the reference bar as a handle and a leverage point for controlling the machine. To ensure smooth, controlled operation, do not take both hands off the reference bar while operating the machine. Parking-Brake Lever (Machines with CE Kit Only) g008128...
- Page 11 Grinder Control/Hydraulic-Lift • To turn right, rotate the traction control clockwise (Figure 10). Lever Operate the grinder using the grinder control lever as follows: • To start the grinder (Figure 12), squeeze the trigger and then press the red button on the top of the lever.
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Page 12: Specifications
To ensure optimum performance and continued safety lever in the desired direction (Figure 15). certification of the machine, use only genuine Toro replacement parts and accessories. Replacement parts and accessories made by other manufacturers could be dangerous, and such use could void the... -
Page 13: Before Operation
Operation • Do not remove the fuel cap or fill the fuel tank while the engine is running or hot. • Do not add or drain fuel in an enclosed space. Note: Determine the left and right sides of the •... -
Page 14: Performing Daily Maintenance
During Operation Add the amount of fuel stabilizer/conditioner to fresh fuel as directed by the fuel-stabilizer manufacturer. During Operation Safety Filling the Fuel Tank Park the machine on a level surface, engage General Safety the parking brake (if equipped), and lower the •... -
Page 15: Starting The Engine
Do not park the machine on a hillside or slope. • Do not operate the machine when there is the risk of lightning. Starting the Engine • Use only Toro-approved attachments and accessories. Move the throttle lever midway between the and F positions (Figure 17). -
Page 16: Driving The Machine
Grinding a Stump throttle position for 2 to 5 minutes before moving the throttle to the F position. Start the engine, raise the grinder, set the Note: If the outdoor temperature is below throttle lever to the F position, and move the freezing, store the machine in a garage to keep machine to the stump to be ground. -
Page 17: Operating Tips
• Clean debris from the hydraulic lift, drives, Clean debris from the drives, mufflers, and engine mufflers, and engine after each use; refer to to help prevent fires. Clean up oil or fuel spills. Removing Debris from the Machine (page 40). -
Page 18: Securing The Machine For Transport
Securing the Machine for Lifting the Machine Transport You can lift the machine using the tie-down/lift loops as lift points (Figure 21 Figure 22). Important: Do not operate or drive the machine on roadways. Use care when loading or unloading the machine into a trailer or truck. -
Page 19: Maintenance
• Do not tamper with the safety devices. • Use jack stands to support the components when • required. Use only genuine Toro replacement parts. Recommended Maintenance Schedule(s) Maintenance Service Maintenance Procedure Interval • Change the engine oil. After the first 8 hours •... - Page 20 Maintenance Service Maintenance Procedure Interval • Change the hydraulic fluid. Every 400 hours • Replace the safety air filter (more often in dirty or dusty conditions). Every 500 hours • Replace all moving hydraulic hoses. Every 1,500 hours • Check and adjust the track tension. Yearly or before storage •...
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Page 21: Pre-Maintenance Procedures
Pre-Maintenance To install the cover plate before operating the machine, slide the plate into place and secure it Procedures with the 3 bolts you loosened previously (Figure 23). Removing the Cover Plate Removing the Bottom Important: The fasteners on the covers of this Shield machine are designed to remain on the cover after removal. -
Page 22: Lubrication
Lubrication Greasing the Machine Service Interval: Before each use or daily (Grease immediately after every washing.) Grease Type: General-purpose grease Park the machine on a level surface and lower the grinder. Shut off the engine and remove the key. Clean the grease fittings with a rag. Connect a grease gun to each fitting (Figure 25 Figure... -
Page 23: Engine Maintenance
Engine Maintenance Gently slide the primary filter out of the air-cleaner body (Figure 27). Note: Avoid knocking the filter into the side of Engine Safety the body. • Shut off the engine before checking the oil or Remove the safety filter only if you intend to adding oil to the crankcase. -
Page 24: Servicing The Engine Oil
Servicing the Engine Oil Service Interval: After the first 8 hours—Change the engine oil. Before each use or daily—Check the engine-oil level. g242254 Every 100 hours—Change the engine oil. Every 200 hours—Change the engine-oil filter. Engine-Oil Specifications Note: Change the oil more frequently when the operating conditions are extremely dusty or sandy. - Page 25 Changing the Engine Oil Note: Dispose of the used oil at a recycling center. Start the engine and let it run for 5 minutes. Note: This warms the oil so that it drains better. Park the machine on a level surface, engage the parking brake (if applicable), and lower the grinder.
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Page 26: Servicing The Spark Plug(S)
Changing the Engine-Oil Filter Servicing the Spark Plug(s) Drain the oil from the engine; refer to Changing Service Interval: Every 100 hours the Engine Oil (page 25). Make sure that the air gap between the center and Change the engine-oil filter (Figure 32). -
Page 27: Fuel System Maintenance
Checking the Spark Plug(s) Fuel System Important: Do not clean the spark plug(s). Maintenance Always replace the spark plug(s) when it has: a black coating, worn electrodes, an oily film, or DANGER cracks. In certain conditions, fuel is extremely If you see light brown or gray on the insulator, the flammable and highly explosive. -
Page 28: Replacing The Fuel Filter
Replacing the Fuel Filter Electrical System Maintenance Service Interval: Every 200 hours Park the machine on a level surface, engage the parking brake (if applicable), and lower the Electrical System Safety grinder. Shut off the engine and remove the key. •... - Page 29 Removing the Battery Charging the Battery Park the machine on a level surface, engage WARNING the parking brake (if applicable), and lower the grinder. Charging the battery produces gasses that can explode. Shut off the engine and remove the key. Lift the black rubber cover on the negative cable.
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Page 30: Replacing The Fuses
Wash the entire case with a solution of baking soda and water. Rinse the battery with clear water. Coat the battery posts and cable connectors with Grafo 112X (skin-over) grease (Toro Part No. 505-47) or petroleum jelly to prevent corrosion. Install the battery; refer to Installing the Battery (page 30). -
Page 31: Drive System Maintenance
Checking and Adjusting the Track Drive System Tension Maintenance Service Interval: After the first 50 hours Every 100 hours Servicing the Tracks To check the tension of each track, place 20.4 kg (45 lb) on the track midway between the front road wheel Cleaning the Tracks and the drive wheel. - Page 32 is applied to the track span. Adjust the torque on the tensioning bolt as needed. Tighten the jam nut. Tighten the clamp bolts and torque to 102 N∙m (75 ft-lb). Replacing the Tracks When the tracks are badly worn, replace them. Park the machine on a level surface, engage g242269 the parking brake (if applicable), and lower the...
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Page 33: Belt Maintenance
Checking and Greasing the Road Belt Maintenance Wheels Replacing the Pump-Drive Service Interval: Every 250 hours Belt Park the machine on a level surface, engage the parking brake (if applicable), and lower the If the pump drive belt begins to squeal or is cracked, grinder. -
Page 34: Controls System Maintenance
Controls System Torque the pump bolts to 68 N∙m (50 ft-lb). Install the bottom shield. Maintenance Adjusting the Traction-Control Alignment The factory adjusts the traction controls before shipping the machine. However, after many hours of use, you may need to adjust the traction-control alignment, the neutral position of the traction control, and the tracking of the traction control in the full forward position. - Page 35 g004191 Figure 49 1. Traction control 2. Stem, bolt, and nut Adjust the traction control so that it rests flush against the reference bar when it is pulled g011476 Figure 51 straight back (Figure 49 Figure 50). 1. Traction rod 2.
- Page 36 Adjusting the Traction-Control Neutral Position If the machine creeps forward or backward when the traction control is in neutral and the machine is warm, you may need to adjust the return-to-neutral mechanism on the pumps; contact your Authorized Service Dealer. Adjusting the Traction-Control Forward Position If the machine does not drive straight when you hold...
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Page 37: Hydraulic System Maintenance
Toro Premium All Season Hydraulic Fluid (refer to your Authorized Service Dealer for more information) • If either of the above Toro fluids are not available, you may use another Universal Tractor Hydraulic Fluid (UTHF), but they must be only conventional, petroleum-based products. The... -
Page 38: Replacing The Hydraulic Filter
Replacing the Hydraulic Filter Service Interval: Every 200 hours Park the machine on a level surface, engage the parking brake (if applicable), and lower the grinder. Shut off the engine and remove the key. Remove the top cover. Remove and discard the old filter (Figure 55). -
Page 39: Grinder Maintenance
Grinder Maintenance the hydraulic fluid to drain from the hose and tank into the pan. Replacing the Teeth Service Interval: Before each use or daily—Check the condition of the teeth; rotate or replace any that are worn or damaged and torque the nuts for all teeth. -
Page 40: Cleaning
Cleaning Removing Debris from the Machine Service Interval: After each use Important: Operating the engine with blocked screens, dirty or plugged cooling fins, and/or cooling shrouds removed will result in engine damage from overheating. Park the machine on a level surface, engage the parking brake (if applicable), and lower the grinder. -
Page 41: Storage
Storage Start and run the engine until it does not start again. Dispose of fuel properly. Recycle as per Storage Safety local codes. • Allow the machine to cool before storing. Important: Do not store fuel containing stabilizer/conditioner longer than the •... -
Page 42: Troubleshooting
Troubleshooting Problem Possible Cause Corrective Action The starter does not crank. 1. The battery is discharged. 1. Charge the battery or replace it. 2. The electrical connections are 2. Check the electrical connections for corroded or loose. good contact. 3. The relay or switch is damaged. 3. - Page 43 The Toro Company (“Toro”) respects your privacy. When you purchase our products, we may collect certain personal information about you, either directly from you or through your local Toro company or dealer. Toro uses this information to fulfil contractual obligations - such as to register your warranty, process your warranty claim or to contact you in the event of a product recall - and for legitimate business purposes - such as to gauge customer satisfaction, improve our products or provide you with product information which may be of interest.
- Page 44 While the exposure from Toro products may be negligible or well within the “no significant risk” range, out of an abundance of caution, Toro has elected to provide the Prop 65 warnings. Moreover, if Toro does not provide these warnings, it could be sued by the State of California or by private parties seeking to enforce Prop 65 and subject to substantial penalties.