Related Manuals for Toro 23208
Summary of Contents for Toro 23208
- Page 1 Form No. 3383-653 Rev A STX-26 Stump Grinder Model No. 23208—Serial No. 314000001 and Up Model No. 23208G—Serial No. 314000001 and Up *3383-653* A Register at www.Toro.com. Original Instructions (EN)
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Page 2: Figure 1
The engine exhaust from this product You may contact Toro directly at www.Toro.com for product contains chemicals known to the State of and accessory information, help finding a dealer, or to register California to cause cancer, birth defects, your product. -
Page 3: Table Of Contents
Drive System Maintenance .........30 Servicing the Tracks..........30 Belt Maintenance ............32 Replacing the Pump-Drive Belt ........32 Figure 2 Controls System Maintenance ........33 1. Safety alert symbol Adjusting the Traction Control Alignment ....33 Adjusting the Traction Control Neutral Position .............34 This manual uses 2 words to highlight information. Adjusting the Tracking of the Traction Control, Important calls attention to special mechanical information Full Forward Position ..........34... -
Page 4: Safety
Safety – Never refuel or drain the machine indoors. • Check that the operator presence controls, safety switches, and shields are attached and functioning properly. Do not Improper use or maintenance by the operator or owner operate unless they are functioning properly. can result in injury. - Page 5 Make any necessary repairs before restarting. over the edge of a cliff or ditch, or if an edge caves in. • Use only genuine Toro replacement parts to ensure that • Do not operate on wet grass. Reduced traction could original standards are maintained.
- Page 6 – Battery acid is poisonous and can cause burns. Avoid contact with skin, eyes, and clothing. Protect your face, eyes, and clothing when working with a battery. – Battery gases can explode. Keep cigarettes, sparks and flames away from the battery. •...
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Page 7: Slope Indicator
Slope Indicator G011841 Figure 3 This page may be copied for personal use. 1. To determine the maximum slope you can safely operate the machine on, refer to Slope Operation (page 5). Use the slope indicator to determine the degree of slope of hills before operating. Do not operate this machine on a slope greater than that specified in Slope Operation (page 5). -
Page 8: Safety And Instructional Decals
Safety and Instructional Decals Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or lost. 93–6686 1. Hydraulic oil 2. Read the Operator's Manual. 100-4650 1. - Page 9 119-4561 1. Read the Operator's Manual before operating the cutter; engage the side lever and top button of the joystick to start the cutter blade; continue engaging the side lever to maintain cutter rotation. 2. Lower the cutter head 3. Pivot the cutter head to the right 119-4560 4.
- Page 10 119-4606 1. Warning—read the Operator's Manual. 5. Explosion and electric shock hazard—do not dig in areas with buried utility lines; contact local power organizations before digging. 2. Cutting/dismemberment hazard; cutter—keep bystanders a 6. Tipping/crushing hazard—lower the cutter head when safe distance from the machine; do not operate the cutter operating on slopes.
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Page 11: Setup
Setup Loose Parts Use the chart below to verify that all parts have been shipped. Procedure Description Qty. Grinder control lever Install the grinder control lever. Jam nut – No parts required Check the fluid levels. – No parts required Charge the battery. -
Page 12: Product Overview
Key Switch Product Overview The key switch has 3 positions: Off, Run, and Start. To start the engine, rotate the key to the Start position. Release the key when engine starts and it will move automatically to the Run position. To stop the engine, rotate the key to the Off position. - Page 13 Grinder Control Lever Operate the grinder using the grinder control lever as follows: • To start the grinder (Figure 12), press the red button on the top of the lever, then squeeze the trigger. Once the grinder has started, you can release the red button. •...
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Page 14: Specifications
Contact your Authorized Service Dealer or Distributor or go to www.Toro.com for a list of all approved • To lower the grinder, push the lever forward (Figure 14). -
Page 15: Operation
Operation DANGER In certain conditions during fueling, static Note: Determine the left and right sides of the machine electricity can be released causing a spark which from the normal operating position. can ignite the gasoline vapors. A fire or explosion Important: Before operating, check the fuel and oil from gasoline can burn you and others and can level, and remove debris from the machine. -
Page 16: Checking The Engine-Oil Level
5. Slide the dipstick fully into the dipstick tube without threading it into the filler neck (Figure 17). 6. Pull the dipstick out and look at the end. The oil should be between the Add and Full marks (Figure 17). 7. -
Page 17: Starting And Stopping The Engine
Important: Do not engage the starter for more than 10 seconds at a time. If the engine fails to start, allow a 30 second cool-down period between attempts. Failure to follow these instructions can burn out the starter motor. 4. Gradually move the choke lever to the Off position (Figure 20). -
Page 18: Moving A Non-Functioning Machine
Moving a Non-functioning WARNING Machine Grinding a stump will throw wood chips, soil, and other debris into the air which could injure you or Important: Do not tow or pull the machine without first bystanders. opening the tow valves, or the hydraulic system will be •... -
Page 19: Securing The Machine For Transport
5. Move the machine forward a few centimeters (inches) and repeat step 4 (Figure 22). 6. Repeat steps 4 through 5 until you have ground off the entire face of the stump (Figure 22). 7. Back up the machine, position the grinder to the side of the front of the stump, and lower it to about 2 cm (1 inch) below the surface. - Page 20 • As you grind from left to right, most of the debris will go to the left of the grinder wheel. When you grind from the right to left, the debris will go to the right. • You may also grind a stump from the side to lessen turf damage.
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Page 21: Maintenance
Maintenance Note: Determine the left and right sides of the machine from the normal operating position. Recommended Maintenance Schedule(s) Maintenance Service Maintenance Procedure Interval • Change the engine oil. After the first 8 hours • Check and adjust the track tension. After the first 50 hours •... -
Page 22: Removing The Cover Plate
Removing the Cover Plate 1. Lower the grinder, stop the engine, and remove the key. WARNING There is a belt under the cover that is moving when the machine is running and can catch fingers, hands, loose hair, and clothing, causing serious injury, amputation, or death. -
Page 23: Lubrication
Lubrication Engine Maintenance Servicing the Air Cleaner Greasing the Machine Service Interval: Every 250 hours Service Interval: Before each use or daily (Grease immediately after every washing.) Cleaning the Air Cleaner Body and Grease Type: General-purpose grease. Cover 1. Lower the grinder and stop the engine. Remove the key. 1. -
Page 24: Servicing The Engine Oil
Checking the Engine-Oil Level 3. Inspect the new filter(s) for damage by looking into the filter while shining a bright light on the outside of 1. Park the machine on a level surface. the filter. 2. Lower the grinder. Note: Holes in the filter will appear as bright spots. 3. -
Page 25: Servicing The Spark Plug
contacts the filter adapter, then tighten the filter an additional 3/4 turn (Figure 34). 5. Fill the crankcase with the proper type of new oil; refer to Servicing the Engine Oil. 6. Run the engine for about 3 minutes, stop the engine, and check for oil leaks around the oil filter and drain valve. -
Page 26: Fuel System Maintenance
Checking the Spark Plug Fuel System 1. Look at the center of the spark plug (Figure 36). If you Maintenance see light brown or gray on the insulator, the engine is operating properly. A black coating on the insulator usually means that the air cleaner is dirty. Draining the Fuel Tank 2. -
Page 27: Replacing The Fuel Filter
Electrical System 9. Wipe up any spilled fuel. Maintenance Replacing the Fuel Filter Service Interval: Every 200 hours Servicing the Battery Never install a dirty filter if it is removed from the fuel line. Service Interval: Every 25 hours—Check the battery Note: Note how the fuel filter is installed in order to install electrolyte level. - Page 28 Installing the Battery WARNING 1. Place the battery onto the machine (Figure 39). Incorrect battery cable routing could damage the 2. Secure the battery with the hold down plate, j-bolts, machine and cables causing sparks. Sparks can and locknuts. cause the battery gasses to explode, resulting in personal injury.
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Page 29: Replacing The Fuses
Electrolyte could be spilled on other parts and cause corrosion. 2. Clean the top of the battery with a paper towel. 3. Remove the vent caps from the battery (Figure 40). 4. Slowly pour distilled water into each battery cell until the electrolyte level is up to the Upper line (Figure 40) on the battery case. -
Page 30: Drive System Maintenance
Drive System Maintenance Servicing the Tracks Cleaning the Tracks Service Interval: Before each use or daily Check the tracks for excessive wear and clean them periodically. If the tracks are worn, replace them. Figure 44 1. Lower the grinder. 2. Stop the engine, remove the key, and wait for all moving 1. - Page 31 2. Stop the engine, remove the key, and wait for all moving 10. Push the track under and between the rear and center parts to stop before leaving the operating position. road wheels (Figure 46). 11. Starting at the bottom of the front road wheel, install 3.
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Page 32: Belt Maintenance
Belt Maintenance 4. Ensure that the road wheel turns smoothly on the bearing. Note: If it is frozen, contact your Authorized Service Replacing the Pump-Drive Belt Dealer to replace the road wheel. If the pump drive belt begins to squeal or is cracked, worn, 5. -
Page 33: Controls System Maintenance
Controls System 5. Adjust the traction control so that it rests flush against the reference bar when it is pulled straight back (Figure Maintenance 51 and Figure 52). The factory adjusts the controls before shipping the machine. However, after many hours of use, you may need to adjust the traction control alignment, the neutral position of the traction control, and the tracking of the traction control in the full forward position. -
Page 34: Adjusting The Traction Control Neutral Position
4. If the machine veers to the right, loosen the left jam WARNING nut and adjust the tracking set screw on the front of the When the machine is running, you could traction control (Figure 54). be caught and injured in moving parts or burned on hot surfaces. -
Page 35: Hydraulic System Maintenance
Fluid (refer to your Authorized Toro Dealer for more information) • Toro Premium All Season Hydraulic Fluid (refer to your Authorized Toro Dealer for more information) • If either of the above Toro fluids are not available, you may use another Universal Tractor Hydraulic... -
Page 36: Checking The Hydraulic Lines
Checking the Hydraulic Lines Service Interval: Every 100 hours—Check the hydraulic lines for leaks, loose fittings, kinked lines, loose mounting supports, wear, weather, and chemical deterioration and repair if necessary. Every 1,500 hours/Every 2 years (whichever comes first)—Replace all moving hydraulic hoses. WARNING Hydraulic fluid escaping under pressure can penetrate skin and cause injury. -
Page 37: Grinder Maintenance
Grinder Maintenance Cleaning Replacing the Teeth Removing Debris from the Machine Service Interval: Before each use or daily—Check the condition of the teeth and rotate or Important: Operating the engine with blocked screens, replace any that are worn or damaged. dirty or plugged cooling fins, and/or cooling shrouds removed, will result in engine damage from overheating. -
Page 38: Storage
Storage 12. Charge the battery; refer to Charging the Battery (page 29). 1. Lower the grinder. 13. Check and adjust the track tension; refer to Checking and Adjusting the Track Tension (page 30). 2. Stop the engine, remove the key, and wait for all moving parts to stop before leaving the operating position. -
Page 39: Troubleshooting
Troubleshooting Problem Possible Cause Corrective Action The starter does not crank. 1. The battery is discharged. 1. Charge the battery or replace it. 2. The electrical connections are corroded 2. Check the electrical connections for or loose. good contact. 3. The relay or switch is damaged. 3. -
Page 40: Schematics
Schematics Electrical Schematic (Rev. A) - Page 41 G025169 Hydraulic Schematic (Rev. A)
- Page 42 Notes:...
- Page 43 Notes:...
- Page 44 Toro importer. If all other remedies fail, you may contact us at Toro Warranty Company. Australian Consumer Law: Australian customers will find details relating to the Australian Consumer Law either inside the box or at your local Toro Dealer.