Toro 04060 Operator's Manual
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Table of Contents
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Summary of Contents for Toro 04060
- Page 1 Form No. 3350–250 Rev. A Greensmaster 800, 1000 and 1600 Greensmaster Mower Model No. 04048—Serial No. 240000001 and Up Model No. 04052—Serial No. 240000001 and Up Model No. 04060—Serial No. 240000001 and Up Operator’s Manual English (EN, GB)
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Page 2: Table Of Contents
Installing and Adjusting the Handle ... . Dealer or Toro Customer Service and have the model and Installing the Kick Stand serial numbers of your product ready. The model and serial Model 04060 only . -
Page 3: Safety
Safety – Add fuel before starting the engine. Never remove the cap of the fuel tank or add fuel while the engine is running or when the engine is hot. This machine meets or exceeds CEN standard EN – If fuel is spilled, do not attempt to start the engine 836:1997, ISO standard 5395:1990, and ANSI but move the machine away from the area of B71.4-1999 specifications in effect at the time of... -
Page 4: Toro Mower Safety
The following list contains safety information specific to Do not operate the mower under the influence of Toro products or other safety information that you must alcohol or drugs know that is not included in the CEN, ISO, or ANSI standard. -
Page 5: Sound Pressure Level
Keep everyone away. To ensure safety and accuracy, have an Authorized Toro Distributor check the maximum engine speed with a tachometer. Maximum governed engine speed should be 3600 RPM. -
Page 6: Safety And Instruction Decals
Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or lost. 105–5359 (Model 04048) 105–5360 (Model 04052) 105–5361 (Model 04060) 1. Disengage 3. Parking brake 5. Disengage—neutral 6. - Page 7 105-5309 1. Hot surface/burn hazard—stay a safe distance from the hot 93-6085 surface. 1. Fast 3. Slow 2. Increasing/decreasing scale. 93-8064 1. Warning—Read the 2. Cutting Hazard, hand and Operator’s Manual before foot—Stop the engine and servicing wait for moving parts to stop 93-7348 1.
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Page 8: Specifications
1/8 to 1-1/4 in. (0.3 to 3.2 cm) Reel Clutch Jaw type Grass Basket Molded polyethylene Model 04048 Model 04052 Model 04060 Clip .16 in. (.4 cm) .16 in. (.4 cm) .23 in. (58.4 cm) Width of Cut 18 in. (46 cm) 21 in. -
Page 9: Optional Equipment
Optional Equipment Model 04048 Model 04052 Model 04060 Light Kit Model No. 04058 Model No. 04058 Model No. 04058 Wheel Kit Model No. 04122 Model No. 04122 Model No. 04122 Height of Cut Bar Part No. 94–9010 Part No. 94–9010 Part No. -
Page 10: Setup
Secure the control cables to the handle Wheel Shaft, right hand Use when installing optional transport wheels Wheel Shaft, left hand Spring Mount kickstand, Model 04060 only Grass basket Install on the machine Operator’s Manual Read before operating Engine Owner’s Manual Read before operating Part’s Catalog... -
Page 11: Installing And Adjusting The Handle
Installing the Kick Stand bottom of the handle arms to each side of the mower, as shown in Figure 1. Model 04060 only 4. Remove the hairpin cotters and ring pins securing the Note: Fasteners shipped loosely on kick stand. -
Page 12: Installing The Transport Wheels
Installing the Transport Wheels 9. Inflate the tires to 12 to 15 psi. (574 to 718 Pa). 1. Push the kick stand down with your foot and pull up on Before Operating the handle to support the mower on the kick stand. 2. -
Page 13: Filling The Fuel Tank
4. Wipe the gauge clean and insert it into the filler port, Danger without threading it into the port. 5. Remove the gauge and check the oil level. In certain conditions, gasoline is extremely 6. If level is low, add only enough oil to raise level to filler flammable and highly explosive. -
Page 14: Leveling The Rear Drum To The Reel
Leveling the Rear Drum to the 7. Rotate the drive pulley until the holes align with the 4 roller bearing flange screws (Fig. 10). Reel 8. Loosen the 4 roller bearing screws and the screw securing the idler pulley. 1. Position the machine on a flat, level surface, preferably a precision steel work plate. -
Page 15: Adjusting The Bedknife To The Reel
7 in.-lb. (0.79 N m)), either backlap or grind the cutting unit to achieve the sharp edges needed for 1. Bedbar adjusting screw (Greensmaster 1000) precision cutting; refer to the Toro reel sharpening manual. 3. Tilt the mower back on the handle to expose the... -
Page 16: Adjusting The Height-Of-Cut
Adjusting the Height-of-Cut 1. Verify that the rear roller is level and that the bedknife to reel contact is correct. Tip the mower back on the handle to expose the front and rear rollers and the bedknife. 2. Loosen the locknuts securing the height-of-cut arms to the height-of-cut brackets (Fig. -
Page 17: Adjusting The Grass Shield Height
1. Grass basket 2. Basket mounting rod Adjust the cut-off bar to ensure that the clippings are Note: Model 04060 only – When cutting in higher cleanly discharged from the reel area. heights-of-cut, the basket may be lowered by removing 1. -
Page 18: Operation
Operation Operator Presence Control (Optional) (Fig. 21) Note: Determine the left and right sides of the machine Located on the rear of the handle. Push the operator from the normal operating position. presence control against the handle. The operator presence control must be engaged before moving the traction drive lever or the engine will stop. -
Page 19: Starting The Engine
Starting the Engine Note: Ensure that the spark plug wire is installed on the spark plug. 1. Ensure that the traction (Fig. 21) and reel drive (Fig. 22) levers are in the Disengaged position. Note: Engine will not start if traction lever is in the engaged position. -
Page 20: Preparing To Mow
5. Adjust the throttle to operate the mower at the desired Mowing Techniques ground speed and transport the mower to the desired Mow a green in a straight back and forth direction, destination. across the green. Avoid circular mowing or turning the mower on a green Preparing to Mow because scuffing may occur. -
Page 21: Maintenance
Maintenance Note: Determine the left and right sides of the machine from the normal operating position. Recommended Maintenance Schedule Maintenance Service Maintenance Procedure Interval Air filter pre-cleaner—service 25 Hours Grease fittings—lubricate Fasteners—check and tighten Fuel filter and sediment bowl—clean Traction drive belts—adjust 50 Hours Engine oil—change Cut-off bar—check adjustment... -
Page 22: Daily Maintenance Checklist
Daily Maintenance Checklist Duplicate this page for routine use. For the week of: Mon. Tues. Wed. Thurs. Fri. Sat. Sun. Maintenance Check Item Safety interlock operation Parking brake operation Fluid level Engine oil level Air filter Clean the engine cooling fins Unusual engine noise Unusual operating noise Reel to bedknife adjustment... -
Page 23: Greasing The Machine
Greasing the Machine The 13 grease fittings on the mower should be greased at least every 25 hours. Lubricate using a No. 2 multi–purpose lithium base grease. A hand operated grease gun is recommended for best results. The grease fitting locations are as follows: 2 on the front roller (Fig. -
Page 24: Checking And Changing Engine Oil
Checking and Changing 2. Place a drain pan at the rear of machine, under the drain plug (Fig. 29). Engine Oil 3. Remove the drain plug. Check the oil level each time the mower is used or after 4. Push down on the handle to tip the mower and the every 5 operating hours. -
Page 25: Replacing The Spark Plug
Figure 32 1. Spark plug Figure 31 3. Set the air gap at 0.028 to 0.032 in. (0.05 to 0.07 cm) 1. Foam element 2. Paper element (Fig. 33). 4. Install the correctly gapped spark plug and tighten it to A. -
Page 26: Adjusting Belts
Adjusting Belts 6. After all bolts are installed, tighten them until the stand-offs inside the cover contact the side plate. Do not overtighten. Ensure that the belts are properly tensioned to ensure proper operation of the machine and unnecessary wear. Check belts frequently. - Page 27 2. Loosen the idler pulley mounting nut and pivot the idler pulley clockwise against the backside of the belt until the desired belt tension is attained (Fig. 38). Important Do not over tension the belt. Figure 39 1. Differential belt 2.
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Page 28: Replacing The Differential Belt
8. To push or pull the machine easier without starting the engine, adjust the belt guide (Fig. 41, inset) as follows: A. Engage the clutch. B. Loosen the capscrew securing the idler pulley and belt guide to the idler arm. C. -
Page 29: Adjusting The Traction Control
5. Loosen the idler pulley mounting nut on the differential idler pulley and pivot the idler pulley counterclockwise away from the backside of the belt to release the belt tension. 6. Remove the 2 capscrews and locknuts securing the front clutch housing to the side plate (Fig. -
Page 30: Adjusting The Interlock Switch
Adjusting the Interlock Switch 2. Using a 7/8 in. standard wrench, back out the spring tension screw until the thrust washer is no longer tensioned against the bedbar (Fig. 46). To adjust or replace the interlock switch, complete the following procedure: 3. -
Page 31: Backlapping The Reel
Account for 2 of the reel pulley. nylon and 2 stamped steel washers on each end of bedbar (Fig. 49). 3. Backlap according to the procedure in the Toro Sharpening Reel and Rotary Mowers Manual, Form No. 80-300 PT. Warning Contact with the reels or other moving parts can result in personal injury. -
Page 32: The Toro General Commercial Products Warranty
If for any reason you are dissatisfied with your Distributor’s service or have difficulty obtaining guarantee information, contact the Toro importer. If all other remedies fail, you may contact us at Toro Warranty Company.