Toro 04060 Operator's Manual
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Toro 04060 Operator's Manual

Toro 04060 Operator's Manual

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FORM NO. 3318-410 GB Rev A
OPERATOR'S
0001
MODEL NO. 04060—6
& UP
MANUAL
MODEL NO. 04060TE—6
0001
& UP
®
®
GREENSMASTER
1600
© 1996 The Toro Compan y

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  • Page 1 FORM NO. 3318-410 GB Rev A OPERATOR’S 0001 MODEL NO. 04060—6 & UP MANUAL MODEL NO. 04060TE—6 0001 & UP ® ® GREENSMASTER 1600 © 1996 The Toro Compan y...

  • Page 2: Table Of Contents

    TORO replacement parts, the Starting and Stopping distributor also has optional equipment for the com- Transport Operation plete line of TORO turf care equipment. Keep your Preparing To Mow Toro all TORO. Buy genuine TORO parts and acces- Mowing Operation sories.

  • Page 3: Safety Instructions

    Safety Training WARNING—Petrol is highly flammable. • Store fuel in containers specifically Read the instructions carefully. Be familiar designed for this purpose. with the controls and the proper use of the • Refuel outdoors only and do not smoke equipment. while refueling.

  • Page 4: Maintenance And Storage

    Safety • stay alert for bumps and hollows and other • before making height adjustments unless hidden hazards; the adjustment can be made from the oper- ator’s position. • never mow across the face of the slope, unless the lawn mower is designed for this •...
  • Page 5 Safety Sound & Vibration Levels Sound Levels This unit has an equivalent continuous A-weighted sound pressure at the operator ear of: 83 dB(A), based on measurements of identical machines per 84/538/EEC. This unit has a sound power level of 95 dB(A)/1pW, based on measurements of identical machines per procedures outlined in Directive 79/113/EEC and amendments...

  • Page 6: Safety And Instruction Decals

    Symbol Glossary Caustic liquids, Poisonous Electrical shock, High pressure High pressure High pressure Crushing of Crushing of chemical burns to fumes or toxic electrocution fluid, injection spray, erosion of spray, erosion of fingers or hand, toes or foot, force fingers or hand gases, asphyxiation into body flesh...
  • Page 7 Safety Eye protection Head protection Hearing Caution, toxic First aid Flush with water Engine Transmission must be worn must be worn protection must risk be worn Hydraulic Brake system Fire, open light Coolant (water) Intake air Exhaust gas Pressure system &...
  • Page 8 Safety Engine coolant Engine coolant f Engine Engine intake/ Engine intake/ Engine intake/ Engine start Engine stop pressure ilter lubricating oil combustion air combustion air air filter pressure pressure n/min Engine failure/ Engine rotational Choke Primer (start aid) Electrical preheat Transmission oil Transmission oil Transmission oil malfunction...

  • Page 9: Specifications

    Specifications Engine: Kawasaki, air cooled, overhead valve, 4 Dimensions: cycle, 2.76 kW (3.7 hp), 2.36” x 1.73” bore and Width: 91 cm stroke, 7.57 cu. in. (124 cc) displacement, 8.4:1 com- Height: 119 cm pression ratio, 14.9 nM (11 ft. lbs.) @ 1400 rpm. Length: 150 cm Electronic ignition, maximum noise suppression Dry Weight: 77.6 kg with basket and Wiehle...

  • Page 10: Preparation Before Operating

    Preparation Before Operating ADD ENGINE OIL FILL THE FUEL TANK Initially, the crankcase must be filled with 47 cl of NOTE: NEVER USE METHANOL, GASOLINE proper viscosity oil (See chart below). Use any high- CONTAINING METHANOL, GASOLINE CON- quality detergent oil having the American Petroleum TAINING MORE THAN 10% ETHANOL, GASO- Institute (API) “service classification”–MS, or SC.

  • Page 11: Leveling Rear Drum To Reel

    Before Operating Fig. 3 Fig. 2 Drive pulley 3. Idler pulley Fuel tank cap Four holes Install the fuel tank cap and wipe up any spilled gasoline. Loosen the four roller bearing screws and the screw securing the idler pulley. Raise or lower the right side of the roller assembly until the LEVELING THE REAR DRUM TO gap is reduced to less than .025 cm.

  • Page 12: Adjust Height Of Cut

    Gauge bar the sharp edges needed for precision cutting Height adjusting screw (see the Toro reel sharpening manual). ADJUST THE HEIGHT OF CUT Hook the screw head on the cutting edge of the bedknife and rest the rear end of the bar on the Verify that the rear roller is level and that the rear roller (Fig.

  • Page 13: Adjusting Cut-Off Bar

    Before Operating Measure the distance from the top of the front support rod to the front lip of the shield at each end of the cutting unit (Fig. 10). Fig. 8 Tighten the nuts at the sides of the height-of-cut brackets to lock adjustment.

  • Page 14: Check Operation Of Interlock Switch

    Before Operating Figure 11 Cut-off bar INSTALL THE GRASS BASKET Grasp the basket by the top rear lip and slide it onto the basket mounting rods (Fig. 12). When cutting in higher heights of cut, the bas- ket may be lowered by removing each basket mounting rod and re-installing on the opposite side of the machine.

  • Page 15: Controls

    Controls Traction Engagement Lever (Fig. 13)—Located on the front right side of the control panel. The lever has two positions: NEUTRAL and FORWARD. Pushing the lever forward engages the traction drive. Operator Presence Control (Optional) (Fig. 13)— Located on the rear of the handle. Push the control lever forward to engage.
  • Page 16 Controls Fig. 16 Recoil starter On/Off Switch Kickstand...

  • Page 17: Operating Instructions

    Operating Instructions STARTING AND STOPPING TRANSPORT OPERATION Note: Make sure the spark plug wire is installed on Push the kick stand down with your foot and the spark plug. pull up on the handle to raise the rear of the mower and install the transport wheels.

  • Page 18: Prior To Mowing

    Operating Instructions carefully adjusted and is set evenly on both sides of CONTROL OPERATION the reel. Improper mower adjustment is magnified many times in the appearance of the clipped turf. A To operate the controls while mowing: three-to-five foot wide “collar” should be mowed around the area at a slightly higher cut than the Start the engine, set the throttle at reduced putting green area.

  • Page 19: Maintenance

    Maintenance Minimum Recommended Maintenance Intervals Maintenance Procedure Maintenance Interval & Service Service air filter pre-cleaner Every Every Every 25 Every 50 Lubricate all grease fittings. 100 hours 200 hours hours hours Check for loose fasteners Clean the fuel filter and sediment bowl. Adjust the traction drive belts Change the engine oil Check the cut-off bar adjustment...
  • Page 20 Maintenance Lubrication The (12) grease fittings on the mower should be greased at least every 25 hours. Lubricate using No. 2 multi-purpose lithium base grease. A hand operat- ed grease gun is recommended for best results. Wipe each grease fitting with a clean rag. The grease fitting locations are: (2) on The front Roller (Fig.
  • Page 21 Maintenance A. Remove the belt cover mounting screws to expose the belt. B. Loosen the idler pulley mounting nut and pivot the idler pulley clockwise against the backside of the belt until the desired ten- sion is attained. DO NOT OVERTEN- SION THE BELT! C.

  • Page 22: Identification And Ordering

    Note: Do not order by reference number if a parts catalog is being used; use the part number. To order replacement parts from an authorized TORO Distributor, supply the following information: Model and serial numbers. Part number, description, and quantity of parts desired.
  • Page 23 ? @ e @ @ H ? ? W . R ' @ ) X ? W & @ ( M I / X ? ? N @ @ e @ ? Where a warrantable condition exists, Toro will repair the Product at no cost to you including diagnosis, ? @ e @ @ e W .

This manual is also suitable for:

04060teGreensmaster 1600

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