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Workman 2110
Toro Workman 2110 Manuals
Manuals and User Guides for Toro Workman 2110. We have
4
Toro Workman 2110 manuals available for free PDF download: Service Manual, Operator's Manual, Service Bulletin
Toro Workman 2110 Service Manual (194 pages)
Brand:
Toro
| Category:
Automobile
| Size: 7.6 MB
Table of Contents
This Page Is Intentionally Blank.
3
Table of Contents
3
Chapter 1 - Safety
6
Safety Instructions
6
Jacking and Other Instructions
10
Safety and Instruction Decals
12
Chapter 2 Product Records and Maintenance
13
Product Records
13
Equivalents and Conversions
14
Torque Specifications
15
Fastener Identification
15
Standard Torque for Dry, Zinc Plated, and Steel Fasteners (Inch Series)
16
Standard Torque for Dry, Zinc Plated, and Steel Fasteners (Metric Fasteners)
17
Other Torque Specifications
18
Conversion Factors
18
Lubrication
19
Grease Fitting Location
19
Greasing
19
Drive Clutch Lubrication
20
Maintenance
20
Chapter 3 Briggs & Stratton Gasoline Engine
21
Introduction
22
Specifications
22
Specifications
23
General Information
23
General Information
24
Fill Fuel Tank and Fuel Safety Precautions
24
Check Engine Oil
25
Adjustments
26
Adjust Starter/Generator Belt
26
Adjust Throttle Cable
26
Service and Repairs
27
Change Engine Oil
27
Change Engine Oil Filter
27
Service Air Cleaner
28
Replace Fuel Filter
29
Service Drive Belt
29
Spark Plugs
30
Clean Debris from Engine
31
Muffler
32
Seat Base and Fuel Tank
34
Engine
36
Chapter 4 Kohler Gasoline Engine
39
Introduction
40
Specifications
41
General Information
42
Fill Fuel Tank and Fuel Safety Precautions
42
Check Engine Oil
43
Adjustments
44
Adjust Starter/Generator Belt
44
Adjust Throttle Cable
44
Service and Repairs
45
Change Engine Oil
45
Service Air Cleaner
46
Replace Fuel Filter
47
Service Drive Belt
47
Clean Debris from Engine
48
Spark Plug
48
Muffler
49
Seat Base and Fuel Tank
50
Engine
52
Chapter 5 Drive Train
55
Specifications
56
Special Tools
57
Adjustments
58
Adjust Ground Speed (Vehicles with Transaxle Governor)
58
Adjust Ground Speed (Vehicles Without Transaxle Governor)
59
Adjust Shift Cables
60
Service and Repairs
61
Clutch System Operation
61
Drive Clutch
62
Principles of Operation
62
Removal
63
Installation
63
Disassembly
64
Inspection
65
Assembly
65
Driven Clutch
66
Principles of Operation
66
Removal
66
Installation
66
Ramp Button Replacement
67
Change Transaxle Fluid
68
Check Driven Clutch Spring Torsion
68
Transaxle
70
Removal
70
Installation
71
Disassembly and Inspection
73
Table of Contents
80
Drive Train
81
IMPORTANT: Do Not Reuse Ball Bearings that Have Been Removed
81
Input Shaft
81
Figure 44
82
Assembly
87
Governor Base
87
Workman 1100/2100/2110
89
Governor Shaft/Important: Make Sure Not to Damage the Oil Seal
93
Governor Shaft
94
IMPORTANT: Make Sure Not to Damage the Oil Seal
95
Figure 71
97
Case (Bore)
98
Figure 75
99
Chapter 6 Electrical System
101
Chapter 5 - Drive Train
101
Electrical Schematics
101
Electrical Schematics
102
Special Tools
103
Troubleshooting
104
Starting Problems
104
General Run Problems
105
Electrical System Quick Checks
106
Battery Test
106
Component Testing
107
Ignition Switch
107
Hour Meter
108
Audio Alarm (Reverse)
108
Headlight Switch
108
Starter Solenoid
109
Fuse Block
109
Starter/Generator & Voltage Regulator
110
Starter/Generator
111
Accelerator Switch
112
Diode Assembly
113
RPM Shutdown Module (Workman 2100/2110)
113
Oil Pressure Switch (Workman 2100/2110)
114
Service and Repairs
115
Headlights
115
Starter/Generator
116
Removal
116
Installation
117
Wiring Diagram
118
Brush and Brush Spring Service
119
Armature and Field Coil Service
120
Rework Starter/Generator
122
Battery Service
123
Removal
123
Inspection, Maintenance, and Testing
123
Installation
125
Charging
125
Battery Storage
126
Chapter 7 Chassis, Wheels, and Brakes
127
Specifications
128
Troubleshooting
129
Suspension and Steering
129
Brakes
131
Adjustments
133
Adjust Brakes (Workman 1100 and 2100, Serial Number below 230000000)
133
Adjust Brakes (Workman 1100 and 2100, Serial Number above 230000000)
134
Adjust Parking Brake (Workman 1110 and 2110)
135
Check Front Ride Height
135
Adjust Front Ride Height
136
Adjust Front Wheel Toe-In
137
Service and Repairs
139
Check Tire Pressure
139
Inspect Tires and Wheels
139
Upper Steering
140
Steering Gearbox
142
Lower Steering and Front Wheels (Workman 1100 and 2100)
144
Lower Steering and Front Wheels (Workman 1110 and 2110)
146
A-Arm and Frame Pivot Yoke
148
Rear Wheels and Brakes (Workman 1100 and 2100)
152
Rear Brake Service (Workman 1100 and 2100)
154
Parking Brake (Workman 1110 and 2110)
156
Rear Wheels and Brakes (Workman 1110 and 2110)
158
Rear Brake Service (Workman 1110 and 2110)
160
Front Brake Calipers (Workman 1110 and 2110)
162
Front Brake Caliper Service (Workman 1110 and 2110) (Serial Number below 240000000)
164
Front Brake Caliper Service (Workman 1110 and 2110) (Serial Number above 240000000)
165
Brake Master Cylinder (Workman 1110 and 2110)40
166
Brake Master Cylinder Service (Workman 1110 and 2110)
167
Hydraulic Brake System (Workman 1110 and 2110)
168
Bleed Brake System (Workman 1110 and 2110)
169
Front Hood
170
Cargo Bed and Tailgate
171
Chapter 8 Electrical Diagrams
173
Chapter 3 - Briggs & Stratton Gasoline Engine
173
Chapter 4 - Kohler Gasoline Engine
173
Chapter 7 - Chassis, Wheels, and Brakes
173
Circuit Drawings
173
Electrical Schematics
175
Start Circuits
178
Run Circuits
179
Workman 1100 and 2100
184
Workman 1100 and 2100
185
Main Electrical Harness Drawing
186
Workman 1100 and 2100
186
Workman 2110
186
Main Electrical Harness Wiring Diagram
187
Workman 1100 and 2100
187
Workman 2110
187
Workman 1100, 1110, 2100 and 2110
188
Workman 1100, 1110, 2100 and 2110
189
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Toro Workman 2110 Operator's Manual (44 pages)
Brand:
Toro
| Category:
Utility Vehicle
| Size: 2.18 MB
Table of Contents
Introduction
2
Table of Contents
3
Safety
4
Safe Operating Practices
4
Before Operating
4
Operation
5
Maintenance
7
Sound Pressure
7
Vibration
7
Safety and Instructional Decals
8
Setup
10
Installing the Wheels
10
Installing the Steering Wheel
11
Installing the Bumper
11
Installing the Seats
11
Installing the Hitch
12
Installing the Cargo Box
12
Activating the Battery
13
Adjusting the Front Wheel Toe-In
14
Reading the Manual and Viewing the Safety Video
15
Product Overview
16
Controls
16
Hour Meter
17
Light Switch
17
Horn Button
17
Ignition Switch
17
Fuel Gauge
17
Specifications
19
Attachments/Accessories
19
Operation
19
Think Safety First
19
Pre-Starting Checks
19
Checking the Engine Oil
19
Checking the Brake Fluid Level
20
Checking the Tire Pressure
20
Adding Fuel
20
Checking the Transmission Oil Level
21
Starting the Engine
21
Stopping the Vehicle
21
Parking the Vehicle
21
Operating the Cargo Box
22
Breaking in a New Vehicle
23
Loading the Cargo Box
23
Transporting the Vehicle
23
Towing the Vehicle
23
Towing a Trailer
24
Maintenance
25
Recommended Maintenance Schedule(S)
25
Daily Maintenance Checklist
25
Premaintenance Procedures
27
Maintaining the Vehicle under Special Operating Conditions
27
Jacking the Vehicle
27
Lubrication
28
Adding Grease
28
Engine Maintenance
28
Servicing the Air Cleaner
28
Servicing the Engine Oil
29
Servicing the Spark Plugs
30
Fuel System Maintenance
31
Inspecting Fuel Lines and Connections
31
Replacing the Fuel Filter
31
Electrical System Maintenance
31
Replacing the Fuses
31
Replacing the Headlights
31
Servicing the Battery
32
Adding Water to the Battery
33
Drive System Maintenance
34
Checking and Adjusting Neutral
34
Inspecting the Tires
34
Adjusting the Front Suspension
34
Adjusting Front Wheel Toe-In
35
Maintaining the Primary Drive Clutch
36
Changing the Transaxle Fluid
37
Cooling System Maintenance
38
Cleaning the Engine Cooling Areas
38
Brake Maintenance
38
Inspecting the Brakes
38
Checking the Brake Fluid Level
38
Adjusting the Parking Brake
38
Belt Maintenance
39
Servicing the Drive Belt
39
Adjusting the Starter Generator Belt
39
Cleaning
40
Washing the Vehicle
40
Storage
41
Schematics
42
Toro Workman 2110 Operator's Manual (40 pages)
Brand:
Toro
| Category:
Utility Vehicle
| Size: 1.5 MB
Table of Contents
Table of Contents
2
Introduction
2
Safety
3
Safe Operating Practices
3
Before Operating
4
While Operating
4
Maintenance
7
Sound Pressure Level
7
Vibration Level
7
Slope Chart
9
Safety and Instruction Decals
11
Specifications
13
Optional Equipment
13
Setup
14
Loose Parts
14
Installing the Rear Wheels
14
Installing the Front Wheels
15
Installing the Steering Wheel
15
Installing the Bumper
15
Installing the Seats
16
Installing the Hitch
16
Installing the Cargo Box
16
Activating the Battery
17
Checking the Crankcase Oil
18
Checking the Brake Fluid Level
18
Checking the Tire Pressure
18
Fuel Tank
18
Checking the Transmission Oil
19
Operation
19
Think Safety First
19
Controls
19
Parking Brake
20
Ignition Switch
20
Hour Meter
20
Light Switch
20
Pre-Starting Checks
21
Starting the Engine
22
Stopping the Vehicle
22
Parking the Vehicle
22
Cargo Bed
22
Tailgate Latches
22
New Vehicle Break-In
23
Loading the Cargo Box
23
Transporting the Vehicle
24
Towing the Vehicle
24
Towing a Trailer
25
Maintenance
26
Recommended Maintenance Schedule
26
Daily Maintenance Checklist
27
Heavy Duty Operation
28
Jacking the Vehicle
28
Checking and Adjusting Neutral
29
Servicing the Engine Oil
29
Cleaning the Engine Cooling Areas
30
Servicing the Air Cleaner
30
Greasing the Machine
31
Servicing the Brakes
32
Adjusting the Parking Brake
32
Inspecting the Tires
32
Adjusting the Front Suspension
32
Adjusting the Front Wheel Toe-In
33
Servicing the Drive Belt
34
Adjusting the Starter Generator Belt
35
Servicing the Fuel System
35
Servicing the Spark Plugs
35
Changing the Transaxle Fluid
36
Replacing the Fuses
36
Replacing the Headlights
37
Servicing the Battery
37
Washing the Vehicle
38
Electrical Schematic
39
The Toro General Commercial Products Warranty
40
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Toro Workman 2110 Service Bulletin (3 pages)
Brand:
Toro
| Category:
Lawn and Garden Equipment
| Size: 0.82 MB
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