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Sonic Boom Kit
For Multi-Pro Turf Sprayers
Model No. 41217—Serial No. 260000001 and Up
Safety
Safety and Instructional Decals
Safety decals and instructions are easily visible to the operator and are located near any
area of potential danger. Replace any decal that is damaged or lost.
93-8053
1. Read the Operator's Manual.
94-8576
94-8582
© 2005—The Toro® Company
8111 Lyndale Avenue South
Bloomington, MN 55420
Register at www.Toro.com.
Form No. 3354-145 Rev B
Installation Instructions
94-8604
Original Instructions (EN)
Printed in the USA.
All Rights Reserved
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Summary of Contents for Toro 41217
- Page 1 Form No. 3354-145 Rev B Sonic Boom Kit For Multi-Pro Turf Sprayers Model No. 41217—Serial No. 260000001 and Up Installation Instructions Safety Safety and Instructional Decals Safety decals and instructions are easily visible to the operator and are located near any area of potential danger.
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Page 2: Installation
Sonic Boom Kit. The setup procedures that follow were developed for these situations. If you do not have electronic boom lift actuators installed or available to be installed, contact your Authorized Toro Dealer to obtain the correct parts to modify your sprayer to be compatible with the Sonic Boom Kit. The necessary parts are: Electronic Boom Lift Actuators (2), Fuses (2), and Switches (2). - Page 3 Step 3. Install the rubber sensor cover to the threaded portion of the ultrasonic sensor. 4. Install the protection tube around the ultrasonic sensor with the angled side facing inward, toward the vehicle. Lightly secure the Installing the Ultrasonic protection tube to the boom (Figure 1), using 2 U-bolts, 4 washers (5/16 inch), and 4 locknuts Sensors (1/4 inch).
- Page 4 Figure 3 1. Extension boom 4. Wire from sensor 2. Wire clips 5. Slide block 3. Boom supply hose 6. Cable tie Figure 4 1. Sensor 3. Locknuts and washers 2. U-bolts 4. Protection bar 8. Route the sensor wire below the slide block to the boom supply hose and on to the center boom assembly.
- Page 5 Important: Ensure that you leave enough slack in the wire near the joint of the extension boom so that you can raise and lower the boom without pulling on the wire. 7. Use 5 cable ties to secure the tubing to the boom support.
- Page 6 B. For the Multi Pro 5600 and 5700 install the mount plate using 2 bolts (5/16 x 3/4 inch) and 2 lock washers (5/16 inch) as shown in Figure 9. Figure 7 1. Mount plate 5. Nut (1/4 inch) 2. ECU 6.
- Page 7 Step Installing the Indicator Light Parts needed for this step: Decal, 94-8582 Light assembly Procedure Figure 12 Note: A smaller, red light is included in the kit 1. Decal 94-8582 3. Washer 2. Light 4. Nut for use with the Workman Spray System. This will be installed to the control box.
- Page 8 Note: The following procedure assumes boom Note: Ensure that the orientation of the lift switches are installed on the machine. For switch matches what is shown in Figure 13, machines without boom lift switches or if you with the notch pointing toward the rear of the have not already installed the switches from the vehicle.
- Page 9 Step Installing the Controls on a Multi Pro 5600 or 5700-D Turf Sprayer No Parts Required Procedure Installing the Switches Note: The following procedure assumes boom lift switches are installed on the machine. For machines without boom lift switches or if you have not already installed the switches from the Electric Boom Lift Kit, install those switches now as described in the instructions with that kit.
- Page 10 Wiring the Switches 1. Route the branch of the sonic boom wire harness with the three large connectors into the control panel area. 2. If boom lift switches are installed remove any existing connectors plugged into the lift switches. 3. Connect the connector with green and white, green and black, and black wires to the bottom of the right boom lift switch.
- Page 11 Step Installing the Controls on a Workman Spray System Parts needed for this step: Indicator light Grommet Procedure Install the Switches 1. Remove the four screws in the front of the control panel cover to access the internal components. Retain all fasteners. 2.
- Page 12 4. Connect the connector with green/white, green/black, and black wires to the bottom of the right boom lift switch. 5. Connect the connector with blue/white, blue/black, and black wires to the bottom of the left boom lift switch. 6. Connect the connector with purple, white, yellow, and black wires to the bottom of the sonic boom switch.
- Page 13 Step Step Connecting the Wiring to Calibrating the Sonic Booms the Sensors and Actuators No Parts Required Parts needed for this step: Procedure Conversion wires (Older boom lifts only) 1. Park the sprayer in an open, level turf area that Procedure is free of trees, buildings, vehicles, debris, and underground utilities and plumbing.
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Page 14: Operation
Operation • Remove and rotate the cover 180 degrees. Affix it to the top side of the sensor when sonic boom is in use. Using the Controls • Install the cover to protect the ultrasonic senor when not in use, booms are placed in the Sonic Boom switch—this switch has 3 settings: transport position, and/or in storage. -
Page 15: Troubleshooting
2. Clean or replace the that repeats after clearing sensor lters. If the the error. error repeats, contact your Authorized Toro Distributor. One or both booms are 1. Rubber sensor covers 1. Install cover to the top malfunctioning; the sonic are blocking or swinging side of the sensor.