Toro Groundsmaster 3500-D Operator's Manual
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Toro Groundsmaster 3500-D Operator's Manual

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Original Instructions (EN)
Groundsmaster
Rotary Mower
Model No. 30807—Serial No. 316000001 and Up
Model No. 30839—Serial No. 316000001 and Up
Model No. 30843—Serial No. 316000001 and Up
Model No. 30849—Serial No. 316000001 and Up
Form No. 3397-962 Rev B
®
3500-D/3505-D
*3397-962* B

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Summary of Contents for Toro Groundsmaster 3500-D

  • Page 1 ® 3500-D/3505-D Rotary Mower Model No. 30807—Serial No. 316000001 and Up Model No. 30839—Serial No. 316000001 and Up Model No. 30843—Serial No. 316000001 and Up Model No. 30849—Serial No. 316000001 and Up *3397-962* B Register at www.Toro.com. Original Instructions (EN)
  • Page 2 Section 4442 or 4443 to use or operate the engine on additional information, contact an Authorized Service any forest-covered, brush-covered, or grass-covered Dealer or Toro Customer Service and have the model land unless the engine is equipped with a spark and serial numbers of your product ready.

  • Page 3: Table Of Contents

    Contents Servicing the Engine Oil........39 Servicing the Air Cleaner ........41 Fuel System Maintenance ........43 Safety ............... 4 Draining the Fuel Tank ........43 General Safety ........... 4 Servicing the Water Separator ......43 Sound Power Level ..........4 Bleeding the Fuel System .........

  • Page 4: Safety

    Sound Pressure Level Safety This unit has a sound pressure level at the operator’s This machine has been designed in accordance with ear of 90 dBA, which includes an Uncertainty Value EN ISO 5395:2013 and ANSI B71.4-2012. (K) of 1 dBA. Sound pressure level was determined according to General Safety the procedures outlined in EN ISO 5395:2013.

  • Page 5: Safety And Instructional Decals

    Safety and Instructional Decals Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or lost. decal94-3353 94-3353 1. Crushing hazard of hand—keep your hands a safe distance away.
  • Page 6 decal104-1086 104-1086 1. Height of cut decal106-6755 106-6755 1. Engine coolant under 3. Warning—do not touch the pressure hot surface. 2. Explosion hazard—read 4. Warning—read the the Operator's Manual. Operator's Manual. decal104-0484 104-0484 (Models 30807, 30839, and 30843)
  • Page 7 decal108-9015 108–9015 (Model 30849) decal106-6754 106-6754 1. Warning—do not touch the hot surface. 2. Cutting/dismemberment hazard, fan and entanglement hazard, belt—stay away from moving parts. decal104-5181 104-5181 1. Warning—read the Operator’s Manual. 2. Tipping hazard—do not drive on slopes greater than 15 degrees and, if the roll bar is installed, wear the seat belt.
  • Page 8 decalbatterysymbols Battery Symbols Some or all of these symbols are on your battery 1. Explosion hazard 6. Keep bystanders a safe distance from the battery. 2. No fire, open flame, or 7. Wear eye protection; decal117-4764 smoking explosive gases can 117-4764 cause blindness and other 1.
  • Page 9 decal117-5103 117-5103 (Models 30839, 30843, and 30849) decal121-3532 121-3532 (Model 30807) 1. Read the Operator’s Manual. 4. Optional light—15A 2. SCM-2A 5. System gauges—10A 3. Main—15A 6. Engine start—10A...
  • Page 10 decal121-3580 121-3580 (Models 30807, 30839, and 30843) 1. Push down to disengage the PTO. 8. Engine—stop 2. Pull up to engage the PTO. 9. Engine—run 3. Lower the deck. 10. Engine—run 4. Raise the deck. 11. For more information on starting the engine, read the Operator’s Manual—1) Sit in the operator’s position;...
  • Page 11 decal121-3581 121-3581 (Model 30849) 1. Push down to disengage the PTO. 7. Engine—run 2. Pull up to engage the PTO. 8. Engine—run 3. Lower the deck. 9. For more information on starting the engine, read the Operator’s Manual—1) Sit in the operator’s position; 2) Turn the ignition key to the engine run position;...

  • Page 12: Setup

    Setup Loose Parts Use the chart below to verify that all parts have been shipped. Procedure Description Qty. Activate, charge, and connect the – No parts required battery. Check the angle indicator (Models Inclinometer 30807, 30839, and 30843 only). Warning decal (104-5181) Warning decal (99-3558) Install the CE decals (if required).

  • Page 13: Activating, Charging, And Connecting The Battery

    Activating, Charging, and Connecting the Battery No Parts Required Procedure g031567 Figure 3 1. Battery cover WARNING CALIFORNIA Remove the filler caps from the battery and Proposition 65 Warning slowly fill each cell until the electrolyte is just above the plates. Battery posts, terminals, and related Install the filler caps and connect a 3 to 4 A accessories contain lead and lead...

  • Page 14: Checking The Angle Indicator

    Coat both battery connections with Grafo 112X Figure 5 (skin over) grease (Toro Part No. 505-47), 1. Angle indicator petroleum jelly, or light grease to prevent corrosion. If the inclinometer does not read 0°, move the Slide the rubber boot over the positive terminal machine to a different location to obtain a 0°...

  • Page 15: Installing The Ce Decals

    Installing the CE Decals Parts needed for this procedure: Warning decal (104-5181) Warning decal (99-3558) Warning decal (107-1972) g031570 Figure 6 Procedure 1. Rivets 2. Hood-latch bracket If this machine will be used for CE, affix the CE-warning decals over the corresponding English Remove the hood-latch bracket from the hood.

  • Page 16: Installing The Exhaust Guard

    Installing the Exhaust Guard CE Models Only g012630 Figure 8 Parts needed for this procedure: 1. Hood latch Exhaust guard Self-tapping screw Install the bolt into the other arm of the hood-lock bracket to lock the latch in position (Figure Procedure Note: Tighten the bolt securely, but do not...

  • Page 17: Adjusting The Lift Arms

    Back off the jam nut on the cylinder (Figure 13). Adjusting the Lift Arms No Parts Required Procedure Start the engine, raise the cutting units, and ensure that the clearance between each lift arm and the floor-plate bracket is 5 to 8 mm (0.18 to g031573 Figure 13 0.32 inches) as shown in...

  • Page 18: Adjusting The Carrier Frame

    g031575 Figure 15 1. Rear cylinder 2. Adjusting nut Grasp the cylinder rod close to the nut with a pliers and rag, and rotate the rod. g031576 Raise the cutting units and check the Figure 16 clearance. 3. Rear deck mounting hole 1.

  • Page 19: Adjusting The Roller Scraper

    bench set 6 mm (1/4 inch) above that of the reels Repeat steps for each side adjustment. cutting in the same area. Tighten the 3 bolts to 41 N∙m (30 ft-lb). Important: Access to the rear cutting units is Note: Tighten the front bolt first.

  • Page 20: Installing The Mulching Baffle

    Product Overview Controls Installing the Mulching Baffle Optional No Parts Required Procedure Thoroughly clean debris from the mounting holes on the rear wall and left wall of the chamber. Install the mulching baffle in the rear opening and secure it with 5 flange-head bolts (Figure 20).
  • Page 21 g031596 Figure 22 1. Speed-stop screw Tilt-Steering Lever Pull the tilt-steering lever back to tilt the steering wheel to the desired position, then push the lever forward to g031597 Figure 23 tighten (Figure 21). 1. Parking brake 7. Glow-plug-indicator light Indicator Slot 2.
  • Page 22 Fuel Gauge For Models 30807, 30839, and 30849, move the lever to the right or left to move the cutting units in The fuel gauge registers the amount of fuel in the tank the same direction. (Figure 24). Note: Do this only when the cutting units are raised or if they are on the ground and the machine is moving.

  • Page 23: Specifications

    • Evaluate the terrain to determine the appropriate Authorized Service Dealer or Distributor or go to equipment and any attachments or accessories www.Toro.com for a list of all approved attachments required to operate the machine properly and and accessories. safely.

  • Page 24: Selecting A Blade

    Fuel Safety overfill the fuel tank. Replace the fuel-tank cap and tighten it securely. DANGER Selecting a Blade In certain conditions, fuel is extremely flammable and highly explosive. A fire or explosion from fuel can burn you and others Using a Standard-Combination and can damage property.

  • Page 25: Selecting Accessories

    Using an Atomic Blade Attributes: This blade provides excellent leaf mulching. Selecting Accessories Optional-Equipment Configurations High-Lift-Parallel Sail Angle-Sail Blade Blade (Do not use with Mulching Baffle Roller Scraper the mulching baffle) Grass cutting: 1.9 to Recommended in most May work well in light or Has been shown to Can be used any time 4.4 cm (0.75 to 1.75...

  • Page 26: Checking The Tire Pressure

    Use summer grade diesel fuel (No. 2-D) at DANGER temperatures above -7° C (20° F) and winter Low tire pressure decreases machine side-hill grade (No. 1-D or No. 1-D/2-D blend) below that stability. This could cause a rollover, which temperature. may result in personal injury or death.

  • Page 27: During Operation

    • Keep all body parts, including hands and feet, CAUTION away from all moving parts. If the safety-interlock switches are • Do not operate the machine while ill, tired, or disconnected or damaged, the machine could under the influence of alcohol or drugs. operate unexpectedly and cause personal •...

  • Page 28: Starting And Stopping The Engine

    Move the throttle lever to the 1/2-throttle position. • Use accessories and attachments approved by Insert the key into the switch and rotate it to The Toro® Company only. the O position until the glow-plug REHEAT indicator light goes out (approximately 7 Rollover Protection System seconds);...

  • Page 29: Standard-Control Module (Scm)

    Standard-Control Module (SCM) The Standard-Control Module (SCM) is a potted electronic device produced in a 1-size-fits-all configuration. The module uses solid state and mechanical components to monitor and control standard, electrical features required for safe product operation. The module-monitor input includes neutral, parking brake, PTO, start, backlap, and high temperature.

  • Page 30: Operating Tips

    Each row (across) in the logic chart below identifies input and output requirements for each specific product function. Product functions are listed in the left column. Symbols identify specific circuit condition, including energized to voltage, closed to ground, and open to ground. Inputs Outputs Function...
  • Page 31 Tearing Reference the After-cut Appearance Troubleshooting and shredding causes the grass to turn brown at Guide available at www.Toro.com. the edges, which impairs growth and increases susceptibility to diseases. Ensure that the blade is in Using Proper Mowing Techniques good condition and that there is a full sail.

  • Page 32: After Operation

    Towing the Traction Unit After Operation Important: In an emergency, you can tow the After Operation Safety machine for a short distance. Do not tow the machine at faster than 3 to 4 km/h (2 to 3 mph); otherwise, you may damage the drive system. General Safety If you must move the machine a considerable distance, transport it on a truck or trailer.

  • Page 33: Maintenance

    Maintenance Note: Determine the left and right sides of the machine from the normal operating position. Recommended Maintenance Schedule(s) Maintenance Service Maintenance Procedure Interval • Torque the wheel-lug nuts. After the first hour • Torque the wheel-lug nuts. • Check the condition and tension of all belts. After the first 10 hours •...

  • Page 34: Daily Maintenance Checklist

    Daily Maintenance Checklist Duplicate this page for routine use. For the week of: Maintenance Check Item Monday Tuesday Wednesday Thursday Friday Saturday Sunday Check the safety-interlock operation. Check the brake operation. Check the engine-oil level. Check the cooling-system-fluid level. Drain the water/fuel separator.

  • Page 35: Service-Interval Chart

    Engage the parking brake. desire assistance, contact an Authorized Toro Move the throttle switch to the Distributor. IDLE position. • Use only genuine Toro replacement parts and Shut off the engine and remove the key. accessories. Replacement parts and accessories...

  • Page 36: Preparing The Machine For Maintenance

    Using the Cutting Deck made by other manufacturers could be dangerous, and such use could void the product warranty. Service Latch Preparing the Machine for When servicing the cutting decks, use the service latch to prevent injury. Maintenance Center the cutting deck sidewinder with the traction unit.

  • Page 37: Lubrication

    Lubrication Greasing the Bearings and Bushings Service Interval: Every 50 hours—Lubricate all of the bearings and bushings. Every 500 hours/Yearly (whichever comes first) The machine has grease fittings that you must lubricate regularly with No. 2 lithium grease. Also, lubricate the machine immediately after every washing.
  • Page 38 • • 2 left, front lift-arm pivots and lift cylinder (Figure Mow/transport slide (Figure g008902 Figure 40 • Belt-tension pivot (Figure g008899 Figure 37 • 2 right, front lift-arm pivots and lift cylinder (Figure g008903 Figure 41 g008900 • Steering cylinder (Figure 42).

  • Page 39: Engine Maintenance

    Preferred oil: SAE 15W-40 above -17º C (0º F) • Alternate oil: SAE 10W-30 or 5W-30 (all temperatures) Note: Toro Premium Engine Oil is available from your distributor in either 15W-40 or 10W-30 viscosity. See g008906 Figure 44 the parts catalog for part numbers. Also, refer to the engine owner's manual (included with the machine) for further recommendations.
  • Page 40 Change the engine-oil filter as shown in Figure g029301 Figure 46 Changing the Engine Oil and Filter Service Interval: After the first 50 hours g027477 Figure 48 Every 150 hours Start the engine and let it run 5 minutes to allow the oil to warm up.

  • Page 41: Servicing The Air Cleaner

    Servicing the Air Cleaner Check the air-cleaner body for damage that could cause an air leak and replace it if it is damaged. Check the entire intake system for leaks, damage, or loose hose clamps. Also, inspect the rubber intake-hose connections at the air cleaner and turbocharger to ensure that the connections are complete.
  • Page 42 Servicing the Air-Cleaner Filter Service Interval: Every 200 hours (More frequently in extreme dusty or dirty conditions) Before removing the filter, use clean and dry, low-pressure air (275 kPa or 40 psi) to help remove large accumulations of debris packed between the outside of the primary filter and the canister.

  • Page 43: Fuel System Maintenance

    Replacing the Fuel Filter Fuel System Clean the area where the filter mounts (Figure Maintenance 52). Remove the filter and clean the mounting surface. Draining the Fuel Tank Lubricate the gasket on the filter with clean oil. Service Interval: Every 1,000 hours—Drain and Install the filter by hand until the gasket contacts clean the fuel tank.

  • Page 44: Bleeding Air From The Injectors

    Electrical System Note: The electric fuel pump will operate, forcing air out around the air-bleed screw. Leave Maintenance the key in the O position until a solid stream of fuel flows out around the screw. Tighten the screw and turn the key to the O Electrical System Safety position.

  • Page 45: Servicing The Fuses

    Drive System Maintain the battery-electrolyte level properly and keep the top of the battery. If you store the machine in Maintenance a hot location, the battery will discharge more rapidly than if you store the machine in a cool location. Maintain the cell level with distilled or demineralized Adjusting the Traction water.

  • Page 46: Cooling System Maintenance

    Cooling System WARNING The engine must be running so that Maintenance you can make a final adjustment of the traction adjustment cam. Contact with hot or moving parts can result in Cooling System Safety personal injury. Keep your hands, feet, face, and other CAUTION body parts away from the muffler, other Discharge of hot, pressurized coolant or...
  • Page 47 g031618 Figure 57 1. Expansion tank g031617 Figure 56 If the coolant level is low, remove the 1. Oil cooler 3. Radiator expansion-tank cap and replenish the system. 2. Access panel Note: Do not overfill. Install the expansion-tank cap. Clean the radiator hourly if conditions are extremely dusty and dirty;...

  • Page 48: Cleaning The Cooling System

    Cleaning the Cooling Brake Maintenance System Adjusting the Parking Service Interval: Before each use or daily Brake Turn the engine off and raise the hood. Clean the engine area thoroughly of all debris. Service Interval: Every 200 hours—Check the Remove the access panel (Figure 58).

  • Page 49: Belt Maintenance

    Belt Maintenance Replacing the Hydrostat-Drive Belt Insert a nut driver or small piece of tubing onto the end of the belt-tensioning spring. Servicing the Engine Belts CAUTION Service Interval: After the first 10 hours—Check the condition and tension of all belts. The spring that tensions the belt is under a heavy load, and releasing the tension of Every 100 hours—Check the condition and...

  • Page 50: Controls System Maintenance

    (Available in 19 L (5 US gallons) pails or 55-gallon control to the control panel. drums. See the parts catalog or Toro distributor for If the throttle does not stay in position during part numbers.) operation, torque the locknut, used to set the friction device on the throttle lever, to 5 to 6 N∙m...

  • Page 51: Changing The Hydraulic Filter

    Toro. This fluid is compatible with the elastomers used Remove the dipstick from the filler neck and in Toro hydraulic systems and is suitable for a wipe it with a clean rag. wide-range of temperature conditions. This fluid is...

  • Page 52: Changing The Hydraulic Fluid

    Fluid Service Interval: Every 400 hours If the fluid becomes contaminated, contact your local Toro distributor to flush the system. Contaminated fluid looks milky or black. Turn the engine off and raise the hood. Disconnect the hydraulic line or remove the...

  • Page 53: Checking The Hydraulic Lines And Hoses

    Cutting Deck Maintenance Blade Safety DANGER A worn or damaged blade can break, and a piece of the blade could be thrown at you or bystanders, resulting in serious personal injury or death. Trying to repair a damaged blade may result in discontinued safety certification of the product.

  • Page 54: Mounting The Cutting Decks To The Traction Unit

    Remove the lynch pin or retaining nut securing the deck carrier frame to the lift-arm-pivot pin (Figure 69). g031644 Figure 68 1. Motor-mounting screws g031645 Figure 69 1. Lynch pin 2. Lift-arm-pivot pin Roll the cutting deck away from the traction unit. Mounting the Cutting Decks to the Traction Unit Perform the pre-maintenance procedure;...

  • Page 55: Servicing The Blade

    Replace the blade if it hits a solid object, the blade right) from the deck frame (Figure 71). is out of balance, or if the blade is bent. Always use genuine Toro replacement blades to ensure safety and optimum performance. Never use replacement...
  • Page 56 blades made by other manufacturers, because they could be dangerous. Perform the pre-maintenance procedure; refer Preparing the Machine for Maintenance (page 36). Block the cutting deck to prevent it from falling accidentally. Grasp the end of the blade using a rag or thickly padded glove and remove the blade bolt, anti-scalp cup, and blade from the spindle shaft (Figure...

  • Page 57: Servicing The Front Roller

    7 seconds, the braking valve (Figure 75). needs adjustment; contact your Toro Distributor for Install the roller assembly into the deck frame. assistance in making this adjustment. Important: Securing the roller assembly with a gap larger than 1.5 mm (0.06 inch)

  • Page 58: Storage

    Clean the battery, terminals, and posts with a wire brush and baking-soda solution. Coat the cable terminals and battery posts with Grafo 112X skin-over grease (Toro Part No. 505-47) or petroleum jelly to prevent corrosion. Store the battery on the shelf or on the machine in a cool area.
  • Page 59 The Way Toro Uses Information Toro may use your personal information to process warranty claims, to contact you in the event of a product recall and for any other purpose which we tell you about. Toro may share your information with Toro's affiliates, dealers or other business partners in connection with any of these activities. We will not sell your personal information to any other company.
  • Page 60 Countries Other than the United States or Canada Customers who have purchased Toro products exported from the United States or Canada should contact their Toro Distributor (Dealer) to obtain guarantee policies for your country, province, or state. If for any reason you are dissatisfied with your Distributor's service or have difficulty obtaining guarantee information, contact the Toro importer.

This manual is also suitable for:

Groundsmaster 3505-d30807308393084330849

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