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Toshiba G3 Instruction Manual

Toshiba G3 Instruction Manual

Unified controller, i/o adapter module
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6F8C1590
Unified Controller
nv Series
G3 I/O Adapter Module GA932
Instruction Manual

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Summary of Contents for Toshiba G3

  • Page 1 6F8C1590 Unified Controller nv Series G3 I/O Adapter Module GA932 Instruction Manual...
  • Page 2 (1) The technical information provided herein describes typical operations and applications of the product and does not guarantee the intellectual property rights or other rights of Toshiba or third parties nor allows license of its use. (2) No part or the whole of this document may be reproduced without prior consent.
  • Page 3 Specific details are indicated near the symbol with pictures and text. Warning (Note) Descriptions of Prohibition, Mandatory Action, and Warning vary depending on the display on the main unit. Unified Controller nv series G3 I/O Adapter GA932 Module Instruction Manual...
  • Page 4 Safety Precautions on Installation WARNING Ground the device. Configure the emergency stop circuit and the interlock circuit Otherwise, it may cause an electric shock Ground Mandatory outside the controller. or fire. Otherwise, this may cause human injury or machine damage if the nv series has a failure or malfunction.
  • Page 5 Mandatory cloth. For severe stain, use a wet cloth wrung tightly. Leaving them stained may cause wrong decision or malfunction. Unified Controller nv series G3 I/O Adapter (GA932) Module Instruction Manual...
  • Page 6 Prohibited device, module, or board. overheat. It may cause an electric shock, fire, injury, or failure. Upon faulty operation or failure, contact Toshiba's branch office or service offices. For capacity, frequency, voltage, and regulation, Mandatory please use a power supply conforming to the specification.
  • Page 7 Mandatory Prohibited conductive bag and packaging When discarding the product, observe box. the ordinances and rules of the local government. Otherwise it will cause failure. Unified Controller nv series G3 I/O Adapter (GA932) Module Instruction Manual...
  • Page 8 Toshiba shall not be responsible for any damage caused by an earthquake, thunderstorm, and flood damage, fire for which Toshiba is not responsible for, acts of a third party, other accidents, the user's willful acts or negligence, misuse, or use in abnormal conditions.
  • Page 9 G3 I/O adapter module (hereafter called "GA932 module" or simply called "GA932). This module connects I/O (G3 I/O) of PROSEC T series T3/T3H into Unified Controller nv series type 1 light (PUM12). To use this device correctly, read "Safety precautions" first. For this product, the repair and replacement due to wear or abrasion will be charged even during the warranty period.
  • Page 10 ●Notational conventions The following are the notational conventions for better understanding of this document. Describes what the user should be particularly aware of to handle the product correctly. Important: Describes what the user should observe to handle the product correctly. Note: Describes a remark.

  • Page 11: Table Of Contents

    3.2.4 I/O variables registration ······································ 33 Checking the Switch before Startup ·························· 36 Chapter 4 Startup ······································································ 36 Startup and Shutdown ·································································· 37 Shutdown ...35 Chapter 5 Troubleshooting ...39 Unified Controller nv series G3 I/O Adapter (GA932) Module Instruction Manual...
  • Page 12 Life Limited Parts ······················································ 51 General Specifications ·············································· 54 Appendix A Function Specifications ············································· 55 Specifications G3 I/O Module Support List ······································· 56 ...53 TC-net I/O Loop Transmission Specifications ············ 60 Operating Instruction for Specific Modules ··············· 61 Appendix B...
  • Page 13 1.1.1 System configuration ··············································· 4 1.1.2 Data input/output with G3 I/O module ·························· 6 1.1.3 Online map/Online status for G3 I/O module ················· 7 Names and Functions of the Parts ································· 8 1.2.1 Names of the parts ·················································· 8 1.2.2...

  • Page 14: Functions And Characteristics Of Ga932 Module

    GA932 module can be used per PUM12 and up to 76 modules (10 slots of basic unit plus 11 slots x 6 units of expansion unit) can register 4864 points G3 I/O (when 64 points DI/DO module is used).(However, a mixed configuration of GA932 and SA912+SA931 can not be used, and only one can be used for either.)
  • Page 15 1.1 Functions and Characteristics of GA932 Module Note • For the supported G3 I/O modules, refer to "Appendix A.3 G3 I/O Module Support List." When using G3 I/O module, a combination of the versions CAUTION as follows is required for PUM12 and nV-Tool.

  • Page 16: System Configuration

    Chapter 1 Introducing GA932 Module 1.1.1 System Configuration ■ Example configuration of PUM12 system applying GA932 IF PS ・・ TC-net I/O Optical loop Maximum 12 Node per PUM12 controller Number of Node of GA932 ： 1 Node ・・ IF PS Number of Node of GA922 ：1 Node （When 1 or 2 units exist）...
  • Page 17 Figure 1-3 Example of updating from T3/T3H system to type 1 light system Note • There are restrictions when migrating from T3/T3H. For details, refer to "T series Migration Hardware Manual “ (6F8C1587) Unified Controller nv series G3 I/O Adapter GA932 Module Instruction Manual...

  • Page 18: Data Input/Output With G3 I/O Module

    Chapter 1 Introducing GA932 Module 1.1.2 Data input/output with G3 I/O module By referring the download information by the nv-Tool, GA932 module transfers G3 I/O input data and G3 I/O output data to TC-net I/O loop scan memory. nv -controller TC-net I/O loop scan...

  • Page 19: Online Map/Online Status For G3 I/O Module

    1.1. Functions and Characteristics of GA932 Module Note • GA932 imports input data of G3I/O, but does not perform output processing for G3 I/O, while PUM12 is “HALT”. Therefore, even when PUM12 is “HALT”, the communication module of G3 I/O (Ex. TOSLINE-F10 (MS311)) imports input data captured as G3 I/O, the LED indicating the reception status may blink.

  • Page 20: Names And Functions Of The Parts

    Chapter 1 Introducing GA932 Module Names and Functions of the Parts 1.2.1 Names of the parts Figure 1-6 shows the names of the parts of GA932 module. Slide lever State display LED Maintenance switch Node No. setting switch Operation mode setting switch Tool connector For maintenance of our...

  • Page 21: Functions Of The Parts

    OFF: No link has been established Note • Check the LED state from the front. • When the maintenance switch is set to the maintenance state (MAINT), only ERR LED goes on. Unified Controller nv series G3 I/O Adapter GA932 Module Instruction Manual...
  • Page 22 Please do not connect or disconnect other modules and Mandatory cables while the power is ON. G3 I/O does not do degeneracy recovery. G3 I/O is not CAUTION removable when online, GA932 does not perform access check after disconnectiong abnormal G3 I/O.Turn off the...
  • Page 23 Before installation and wiring, read this operation manual thoroughly. Types of I/O Base Units ················································ 13 Installing / Removing the Module ································· 14 TC-net I/O Loop Wiring ················································ 17 Replacing the Module ·················································· 19 Handling the RUN Signal (RUN contact) of G3 I/O ········ 20...
  • Page 24 It may cause an electric shock. When installing the product to the I/O base CAUTION unit, do not to break or bend the pins of G3 I/O bus connector. Prohibited When it is hard to insert the module to the...

  • Page 25: Types Of I/O Base Units

    10 I/O modules can be installed Possible BU315 5 I/O modules can be installed Possible BU35B Expansion 11 I/O modules can be installed Impossible BU356 6 I/O modules can be installed Impossible Unified Controller nv series G3 I/O Adapter GA932 Module Instruction Manual...

  • Page 26: Installing / Removing The Module

    GA9 32 拡張インタフェース Expansion interface module モジュール Base Unit 基本ユニット Power module 電源モジュール Expansion module 拡張ケーブル G3 I/O module G3I/O モジュール 拡張インタフェース Expansion interface モジュール module Expansion Unit 拡張ユニット Power module 電源モジュール G3 I/O module G3I/O モジュール...
  • Page 27 (*)Minimum allowable bending radius ・During installation:20 times the outer diameter of optical cable ・After installation :10 times the outer diameter of optical cable Unified Controller nv series G3 I/O Adapter GA932 Module Instruction Manual...
  • Page 28 Chapter 2 Installation and Wiring Procedure for removing (1) Turn off the power of GA932 module and external power supplied to I/O modules. (2) Push the fixing nails of the connector to release the lock, remove the optical cable from the module. (3) Loosen the mounting screw at the bottom of the module.

  • Page 29: Tc-Net I/O Loop Wiring

    It’s 10 times after laying. Please wire so that it does not become the bending radius less than that. Otherwise, it may cause a wire break or failure of the optical fiber cable. Unified Controller nv series G3 I/O Adapter GA932 Module Instruction Manual...
  • Page 30 Chapter 2 Installation and Wiring Supplement (1) When connecting the GI optical fiber cable with duplex LC connector to TC-net I/O loop connector, check for the connector's insertion orientation and insert it into TC-net I/O loop connector until it "clicks". (2) When pulling out the GI optical fiber cable with duplex LC connector from the connector, do not pull on the cable.

  • Page 31: Replacing The Module

    Replacing the Module GA932 module can be only replaced while the power is off. Before replacing, make sure to turn off the power of G3 I/O Basic unit, expansion unit and external power of the I/O module. Upon replacement, note the following.

  • Page 32: Handling The Run Signal (Run Contact) Of G3 I/O

    Chapter 2 Installation and Wiring Handling the RUN Signal (RUN contact) of G3 I/O You can not use the RUN Signal output (RUN contact) of G3 I/O expansion unit which connects with G3 I/O expansion cable, or T3/T3H basic unit on which GA 932 module is mounted.
  • Page 33 Setting with the Engineering Tool ························ 24 3.2.1 I/O Node registration ··································· 25 3.2.2 Association G3 I/O adapter and I/O Node Number and setting I/O loop scan speed ············ 27 3.2.3 G3 I/O and I/O module registration ··············· 29 3.2.4 I/O variables registration...

  • Page 34: Switch Setting

    Figure 3-1 Operation mode setting switch Table 3-1 Operation mode setting table Switch Description Remark number Used by Toshiba for maintenance They are factory-set to OFF. Please turn off all switches when use. Used by Toshiba for maintenance Reserved Reserved Important •...

  • Page 35: Maintenance Switch (Maint)

    • Please do not overlap the Node No. with the other device on the TC-net I/O loop when building a system. • Please turn on the power again, or restart with the maintenance switch when the Node No. setting is changed. Unified Controller nv series G3 I/O Adapter GA932 Module Instruction Manual...

  • Page 36: Setting With The Engineering Tool

    Operation Manual –Basic-" (6F8C1290). The overview of setting and registration is as follows. Register GA932 to I/O Node. Associate a G3 I/O adapter and I/O Node number and set I/O loot scan speed. Register a G3 I/O expansion unit and I/O module.

  • Page 37: I/O Node Registration

    3.2.1 I/O Node registration To register a Node using G3 I/O to an I/O Node that belongs to the controller, follow the steps below. The ranges of I/O Node numbers for which G3 I/O can be used are shown below.
  • Page 38 Chapter 3 Setting Select I/O Node model name to use. From the dropdown list, select I/O Node number and I/O Node Catcode you want to use. Figure 3-7 Select I/O Node model name Figure 3-8 Screen after I/O Node registration 6F8C1590...

  • Page 39: Association G3 I/O Adapter And I/O Node Number And Setting I/O Loop Scan Speed

    In PUM12, available I/O Node numbers are variable. Follow the steps below to associate I/O Node number of G3 I/O adapter with a cannel number. Also, setting I/O loop scan speed for each G3 I/O adapter. Open Module Parameter of the controller Select [Controller], and select [File]-[Module parameters] from the menu.
  • Page 40 • This setting cannot be changed after I/O variables are registered. Set I/O loop scan speed for G3 I/O Select [I/O Adapter] tab, and set G3 I/O loop scan speed Figure 3-11 Setting I/O loop scan speed to I/O adapters...

  • Page 41: G3 I/O And I/O Module Registration

    Figure 3-12 G3 I/O expansion unit registration Register the basic unit and the expansion unit From the dropdown list, select a unit number and unit catcode. Figure 3-13 Unit selection screen Unified Controller nv series G3 I/O Adapter GA932 Module Instruction Manual...
  • Page 42 Chapter 3 Setting Figure 3-14 Screen after unit registration Create a new I/O module. Select [Module], and select [File]-[New] from the menu. Figure 3-15 I/O module registration screen 6F8C1590...
  • Page 43 From the dropdown list, select a slot number and module catcode. Figure 3-16 I/O module selection screen Figure 3-17 Screen after I/O module registration Note • For details on supported I/O modules, see “A.3 G3 I/O Support Module List.” Unified Controller nv series G3 I/O Adapter GA932 Module Instruction Manual...

  • Page 44: I/O Variables Registration

    Chapter 3 Setting 3.2.4 I/O variables registration Register I/O variables for input and output between type 1 light controller and G3 I/O module. Open I/O variable registration screen. Select I/O module for registering I/O variables, select [File]-[I/O variables] from the menu.
  • Page 45 Confirm I/O variable registration details. Figure 3-20 I/O variables screen Register I/O variables for all I/O modules. Repeat steps 1 through 3 to register I/O variables for all I/O modules. Unified Controller nv series G3 I/O Adapter GA932 Module Instruction Manual...
  • Page 46 Chapter 3 Setting 6F8C1590...
  • Page 47 Chapter 4 Startup and Shutdown This chapter describes how to do a check before operation and how to start up and shut down GA932 module. Checking the Switch before Startup ····························· 36 Startup ········································································· 36 Shutdown ···································································· 37...

  • Page 48: Checking The Switch Before Startup

    Turn on the power of the power supply module. LED display “POWER” of the power supply module illuminates in green. Turn on the external power supply for G3 I/O module and the load power supply. Share this external power supply and load power supply.

  • Page 49: Shutdown

    4.3 Shutdown Shutdown To shut down GA932, follow the procedure below. Turn off the external power supply for G3 I/O module and the load power supply. Share this external power supply and load power supply. If this is not possible, construct the system so that the external power supply and load power supply are turned on at the same time.
  • Page 50 Chapter 4 Startup and Shutdown 6F8C1590...
  • Page 51 Chapter 5 Troubleshooting This chapter describes troubleshooting for GA932 module.
  • Page 52 "Table 1-2 Details on the state display LED" on page 8, or if any error is detected in the human interface station, stop using it immediately and contact one of Toshiba's service representatives. ■ Failure diagnosis of GA932 module main unit GA932 has a LED display on the front that shows the state of the module.
  • Page 53 To check the station state, select [Station] from the product view, and select [File]-[System View] from the menu. The system view (station status) is displayed. Figure 5-1 Start the system view Figure 5-2 System view (station status) screen Unified Controller nv series G3 I/O Adapter GA932 Module Instruction Manual...
  • Page 54 Chapter 5 Troubleshooting Display the state of I/O Node. To check the state of an I/O Node, select the controller from the system view (station status) and click [I/O Node] button, or double-click [I/O Status] area for the controller. The typical alarm states of I/O Node and I/O module are displayed by I/O Node.
  • Page 55 The typical alarm states of the basic and expansion unit are displayed. Select a Node Double-click Click the button Figure 5-5 Start the system view (I/O unit status) Figure 5-6 System view (I/O unit status) screen Unified Controller nv series G3 I/O Adapter GA932 Module Instruction Manual...
  • Page 56 Chapter 5 Troubleshooting Display the state of I/O To check the state of I/O, select the unit from the system view (I/O Unit Status) and click [I/O Module] button, or double-click [Alarm Status] area for the unit. I/O alarm states are displayed by expansion unit. Select a unit.
  • Page 57 (I/O unit status). Select System Log Figure 5-9 Start GA932 system log Click this button for saving This system log displayed at this window Figure 5-10 GA932 System log screen Unified Controller nv series G3 I/O Adapter GA932 Module Instruction Manual...
  • Page 58 Module error Note ▪ Some types of G3 I/O modules listed in Table 5-2 detect an I/O error as a minor error when the power line of G3 I/O expansion unit is off and on. The minor error shows that an I/O error was detected but soon recovered.
  • Page 59 Chapter 6 Maintenance and Inspection This chapter describes maintenance and inspection such as daily inspection, periodical inspection, and cleaning of GA932 module. Inspection ··································································· 49 6.1.1 Daily inspection ···················································· 49 6.1.2 Periodical inspection ············································· 50 Maintenance Parts ······················································· 51 Life Limited Parts ························································...
  • Page 60 Exerting stress on the cables by touching them may cause malfunction or accidents. Stop using immediately when an error CAUTION occurs. Mandatory When an error occurs such as unable to turn on the power, stop using and contact one of Toshiba's service representatives. 6F8C1590...

  • Page 61: Inspection

    ■ Indoor environment Check if the temperature and humidity of the location where the product is located are within the product specification range (Table A-1 in Appendix A). Unified Controller nv series G3 I/O Adapter GA932 Module Instruction Manual...

  • Page 62: Periodical Inspection

    Prohibited t may cause an electric shock, fire, injury, or failure. In case of an operation error or failure, contact one of Toshiba's sales representatives. Table 6-1 Periodical inspection items Item Inspection details Criteria Power Module Measure the voltage of power.

  • Page 63: Maintenance Parts

    • When storing spare items, avoid a place with high temperature or humidity. Life Limited Parts There are no lifetime parts less than the target service life. (10 years, operating ambient temperature: 40℃) Unified Controller nv series G3 I/O Adapter GA932 Module Instruction Manual...
  • Page 64 Chapter 6 Maintenance and Inspection 6F8C1590...

  • Page 65: Specifications A

    Appendix A Specifications A.1 General Specifications ················································· 54 A.2 Function Specifications ··············································· 55 A.3 G3 I/O Module Support List ·········································· 56 A.4 TC-net I/O Loop Transmission Specifications ·············· 60 A.5 Operating Instructions for Specific Modules ················ 61...

  • Page 66: General Specifications

    Appendix A Specifications A.1 General Specifications The general specification of GA932 conforms to general specification of type 1 light. Table A-1 GA932 general specifications Item Specification Remark （*1） Operating 0 to 55°C Average temperature for 24 hours 40°C or temperature range less （*2）...

  • Page 67: Function Specifications

    （*1）See Figure 1-4 in 1.1.2 and the figure below. For the collective input/output performance of PUM12, Refer to “Unified Controller nv series type 1 light Controller Unit User’s Manual -Functions-(6F8C1498) I/O update time (Scan cycle) 10ms Words Applox.500 words Unified Controller nv series G3 I/O Adapter GA932 Module Instruction Manual...

  • Page 68: G3 I/O Module Support List

    Appendix A Specifications A.3 G3 I/O Module Support List G3 I/O module support status of GA932 is shown in the following table. Table A-3 G3 I/O module support list (1) Support Nv-Tool Restri Registration Module specification Special ction Module model register ×...
  • Page 69 － － FL322 ○ － None IN354 AC Input module 32pt input,AC100V ○ － IN364 AC Input module 32pt input,AC200V None × － － MC352 2 axes positioning module Unified Controller nv series G3 I/O Adapter GA932 Module Instruction Manual...
  • Page 70 Appendix A Specifications Table A-5 G3 I/O module support list (3) Support Nv-Tool Restri Registration Module specification Special ction Module model register × － － MC392(*1) For OLB 2 axes positioning module × － － MF313(*1) For MELSECNET/10 G3 I/O module ×...
  • Page 71 For MS311 connected to GA932 issues a command using the WRITE command. Also, check the status using the READ command. ( For details, refer to “A.5 Operating Instructions for Specific Modules”.) Unified Controller nv series G3 I/O Adapter GA932 Module Instruction Manual...

  • Page 72: Tc-Net I/O Loop Transmission Specifications

    （*1）The maximum number of I/O Nodes when using PUM12 is 12 Nodes. (Total number of G2 I/O adapter, G3 I/O adapter、TC-net I/O adapter) The maximum number of G3 I/O adapters (GA932) that can be registered is only one adapter. 6F8C1590...

  • Page 73: Operating Instruction For Specific Modules

    /* Communication stop request：8th bit = ON */ /* Output prohibition request：9th bit = ON */ Figure A-2 Creating the logical OR of the value read from Status 1 and the command request bit Unified Controller nv series G3 I/O Adapter GA932 Module Instruction Manual...
  • Page 74 Appendix A Specifications F10 communication stop request Figure A-3 Reading Status 1 by using the WRITE command for MS311 6F8C1590...
  • Page 75 Appendix B Outside Dimensions...
  • Page 76 Appendix B Outside Dimensions The following figure shows the outside dimensions of GA932. 35mm 109mm Tolerance：±1mm Figure B-1 Outside dimensions 6F8C1590...
  • Page 77 Appendix C Related Products...
  • Page 78 Appendix C Related Products Table C-1 Accessories Item Quantity Remark Tool connector cap Attached to the product Optical Connector cap Attached to the product 6F8C1519...
  • Page 79 Unified Controller nv Series G3 I/O Adapter Module GA932 Instruction Manual April 24, 2017 1st. Edition Infrastructure Systems & Solutions Company 72-34, Horikawa-cho, Saiwai-ku, Kawasaki 212-8585, Japan ⒸToshiba Corporation 2017 No part of this document may be reproduced Without the prior written consent of Toshiba...
  • Page 80 1590.1.1704...

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