Toro 04383 Greensmaster 3250-D Operator's Manual
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Toro 04383 Greensmaster 3250-D Operator's Manual

Traction unit
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Form No. 3358–316 Rev B
)
Greensmaster
3250-D
Traction Unit
Model No. 04383—270000001 and Up
Operator's Manual
English (EN, GB)

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Summary of Contents for Toro 04383 Greensmaster 3250-D

  • Page 1 Form No. 3358–316 Rev B Greensmaster 3250-D Traction Unit Model No. 04383—270000001 and Up Operator’s Manual English (EN, GB)

  • Page 2: Table Of Contents

    Installing the Cutting Units ....The Toro General Commercial Products Warranty Adjusting the Transport Height ....

  • Page 3: Introduction

    To reduce the potential for injury, additional information, contact an Authorized Service comply with these safety instructions and always pay Dealer or Toro Customer Service and have the model and attention to the safety alert symbol, which means serial numbers of your product ready.
  • Page 4 • The owner/user can prevent and is responsible for – machine speeds should be kept low on slopes and accidents or injuries occurring to himself or herself, during tight turns; other people, or property. – stay alert for humps and hollows and other hidden hazards;...

  • Page 5: Toro Riding Mower Safety

    • Use care when approaching blind corners, shrubs, trees, The following list contains safety information specific to or other objects that may obscure vision. Toro products or other safety information that you must know that is not included in the CEN, ISO, or ANSI Maintenance and Storage standard.

  • Page 6: Sound Pressure Level

    Shut the adding oil to the crankcase. engine off before emptying the baskets. • To ensure safety and accuracy, have an Authorized Toro • Raise the cutting units when driving from one work Distributor check the maximum engine speed with a area to another.

  • Page 7: Safety And Instruction Decals

    Safety and Instruction Decals Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or lost. 114-4614 93-9051 93-8068 1. Read the operator’s manual. 1. Read the operator’s manual for instructions on how to lock and unlock the steering arm.
  • Page 8 107-9529 1. Engine start 6. Raise the reels 10. Headlights On 15. Neutral—Use for backlapping reels 2. Engine preheat/on 7. High temperature override 11. Headlights Off 16. Throttle—slow 3. Engine stop 8. Engine coolant temperature 12. Functional control lever 17. Throttle—continuous 4.
  • Page 9 Battery Symbols Some or all of these symbols are on your battery. 1. Explosion hazard 7. Wear eye protection; explosive gases can 2. No fire, open flames, or 104-2053 cause blindness and smoking. other injuries 3. Caustic liquid/chemical 8. Battery acid can cause burn hazard blindness or severe 4.
  • Page 10 114-4615 1. Height of cut 3. 8 blade reel 5. Reel—mowing speed 7. Continuous variable setting 2. 5 blade reel 4. 11 blade reel 6. Fast 8. Slow...

  • Page 11: Specifications

    Specifications General Specifications Width of cut 59 in. (150 cm) Wheel tread 50.5 in. (128 cm) Wheel base 48.6 in. (123 cm) Overall length (w/baskets) 93.9 in. (238 cm) Overall width 68 in. (173 cm) Overall height 50.5 in. (128 cm) Weight w/reels 1338 lb.

  • Page 12: Installing The Front Wheels

    Description Qty. Anti-scalp roller Pull link assembly Roller shaft Mount the front rollers Spacer Washer Lock nut, 3/8–16 Offset Lift Hook Mount to cutting unit Models 04610 & 04611. Use to mount offset lift hook to cutting unit Capscrews, M10–1.5 Models 04610 &...

  • Page 13: Mounting The Seat

    Mounting the Seat Note: Mount the seat slides in the front set of mounting holes to gain an additional 3 in. (7.6 cm) in the forward adjustment, or in the rear mounting holes for an additional 3 in. (7.6 cm) in the rearward adjustment. 1.

  • Page 14: Installing The Steering Wheel

    Note: After the battery has been activated, add only distilled water to replace normal loss, although maintenance–free batteries should not require water under normal operating conditions. Warning CALIFORNIA Proposition 65 Warning Battery posts, terminals, and related accessories contain lead and lead compounds, chemicals Figure 6 known to the State of California to cause cancer 1.

  • Page 15: Installing Breather Extension And Reservoir Cap

    Installing the Breather Adjusting Carrier Frame Extension and Reservoir Cap Rollers 1. Remove the breather cap from the hydraulic reservoir 1. Position the traction unit on a level surface and lower (Fig. 8). the cutting unit carrier frames to the floor. 2.
  • Page 16 3. All cutting units are shipped with the counter weight Important Whenever the cutting unit has to be tipped mounted to the left end and the motor mount and drive to expose bedknife/reel, prop up rear of cutting unit to coupler mounted to the right end of the cutting unit.
  • Page 17 4. The cutting unit is shipped without a front roller. Obtain a roller (Model No. 04625, 04626 or 04627) from your F. Attach the motor and pull links. local Toro Distributor. Install the roller using the loose parts supplied with the cutting unit and installation Important Do not operate the lift system when the instructions included with the roller.

  • Page 18: Adjusting The Transport Height

    Adjusting the Transport Height 8. Mount the basket onto the carrier frame. 9. Adjust the pull links until there is 1/16 to 1/8 in. (2 to Check the transport height (Fig. 20 & 22) and adjust, if 3 mm) clearance between the lip of the basket and the required.
  • Page 19 3. On cutting units equipped with a offset lift hook (Fig. 22, inset) verify that the distance from the top of the carrier frame adjusting screw to the back of the carrier frame is 1 inch (25 mm). If the distance is not 1 inch (22 mm), proceed to step 4.

  • Page 20: Before Operating

    Figure 23 Preferred oil: SAE 10W–30 Alternate oil: SAE 15W–40 or 5W–30 Toro Premium Engine oil is available from your distributor in either 15W–40 or 10W–30 viscosity. See the parts catalog for part numbers. Important Be sure to keep the engine oil level between the upper and lower limits on the oil gauge.

  • Page 21: Filling The Fuel Tank

    Filling the Fuel Tank The engine runs on No. 2 diesel fuel. The fuel tank capacity is approximately 6 gallons (22.7 l). 1. Clean the area around the fuel tank cap (Fig. 25). Figure 25 Figure 26 1. Fuel tank cap 1.

  • Page 22: Servicing The Hydraulic System Fluid

    This is vegetable–oil based biodegradable oil tested and glycol antifreeze. Do not overfill. approved by Toro for this model. This fluid is not as 4. Install the reserve tank cap. resistant to to high temperatures as standard fluid, so install an oil cooler if required by the operator manual and follow recommended fluid change intervals with this fluid.

  • Page 23: Draining Water From Fuel Filter/Water Separator

    Checking the Tire Pressure The tires are over-inflated for shipping. Therefore, release some of the air to reduce the pressure. The correct air pressure is: • Front tires: 8–12 psi • Rear tire: 8–15 psi Checking the Reel-to-Bedknife Contact Each day before operating the machine, check the Figure 28 reel-to-bedknife contact, regardless if the quality of cut had previously been acceptable.

  • Page 24: Operation

    Operation Think Safety First Please carefully read all the safety instructions on pages 3 thru 7. Knowing this information could help you and others avoid injury. The use of protective equipment, such as, but not limited to, for eyes, ears, feet, and head is recommended. Figure 31 Caution Brake Pedal...

  • Page 25: Oil Pressure Light

    Glow Plug Indicator Light When the glow plug indicator light (Fig. 32) is lit, it indicates the glow plugs are on. Battery Warning Light The light (Fig. 32) glows if the battery charge is low. Oil Pressure Light The light (Fig. 32) glows if the engine oil pressure drops below a safe level.

  • Page 26: Break-In Period

    Starting and Stopping the Machine Starting Important The fuel system may have to be bled if any of the following situations have occurred: • Initial start up of a new engine • The engine has ceased running due to lack of fuel. •...

  • Page 27: Bleeding The Fuel System

    3. Close the fuel shut-off valves before storing the The safety interlock system prevents the machine from machine. moving unless: • The parking brake is off. Bleeding the Fuel System • The operator is seated. 1. Position the machine on a level surface. Make sure the •...

  • Page 28: Setting The Reel Speed

    Setting the Reel Speed Preparing the Machine for Mowing To achieve a consistent, high quality–of–cut and a uniform after cut appearance, it is important that the reel speed To assist in aligning the machine for successive cutting control (located on the manifold block under seat) be passes, it is suggested that the following be done to the No.

  • Page 29: Mowing Procedures

    Mowing Procedures 5. Cut down on operating time and ease lineup for the next pass by momentarily turning the machine in the opposite direction, then turning in the direction of the 1. Approach the green with the functional control lever in uncut portion;...

  • Page 30: Towing The Traction Unit

    spray lubricant to deter corrosion and help keep the machine performing satisfactorily during the next mowing operation. Towing the Traction Unit In case of an emergency, the machine can be towed for a short distance (less than 1/4 mile [0.4 km]). However, we do not recommend this as a standard procedure.

  • Page 31: Maintenance

    Maintenance Note: Determine the left and right sides of the machine from the normal operating position. Recommended Maintenance Schedule Maintenance Service Maintenance Procedure Interval After first 8 hours • Check the fan/alternator belt tension. • Replace the hydraulic oil filter. After first 50 hours •...

  • Page 32: Daily Maintenance Checklist

    Daily Maintenance Checklist Duplicate this page for routine use. For the week of: Mon. Tues. Wed. Thurs. Fri. Sat. Sun. Maintenance Check Item Check the safety interlock operation. Check the instrument operation. Check the brake operation. Check the fuel filter/water separator. Check the fuel level.

  • Page 33: Lubrication

    Lubrication The traction unit has grease fittings that must be lubricated regularly with No. 2 General Purpose Lithium Base Grease. If the machine is operated under normal conditions, lubricate all bearings and bushings after every 50 hours of operation. Lubricate fittings immediately after every washing, regardless of the interval listed.

  • Page 34: General Air Cleaner Maintenance

    General Air Cleaner 4. Clean the dirt ejection port located in the removable cover. Remove the rubber outlet valve from the cover, Maintenance clean the cavity and replace the outlet valve. 5. Install the cover orienting the rubber outlet valve in a •...

  • Page 35: Fuel Filter/Water Separator

    2. Remove the oil filter. Apply a light coat of clean oil to the new filter gasket. 3. Screw the filter on by hand until the gasket contacts the filter adapter, then tighten 1/2 to 3/4 turn further. Do not overtighten. 4.

  • Page 36: Adjusting The Idle Speed

    Change the hydraulic oil after every 800 operating hours. Warning If the oil becomes contaminated, contact your local Toro distributor because the system must be flushed. Hydraulic fluid escaping under pressure can Contaminated oil looks milky or black when compared to penetrate skin and cause injury.

  • Page 37: Adjusting The Transmission For Neutral

    2. Loosen the jam nut and adjust the clevis accordingly D. Rotate the eccentric until creep does not occur in (Fig. 51). either direction. When the wheel stops rotating, tighten the nut locking the eccentric and the adjustment (Fig. 52). Verify the adjustment with the throttle in the Slow and Fast position.

  • Page 38: Adjusting The Mowing Speed

    Adjusting the Mowing Speed The machine is adjusted at the factory, but speed may be varied if desired. 1. Loosen the jam nut on the trunnion capscrew (Fig. 54). 2. Loosen the nut securing the lock and mow brackets on the pedal pivot.

  • Page 39: Servicing The Battery

    Servicing the Battery Warning Warning Battery terminals or metal tools could short against metal tractor components causing sparks. Sparks can cause the battery gasses to explode, CALIFORNIA resulting in personal injury. Proposition 65 Warning • When removing or installing the battery, do not Battery posts, terminals, and related accessories allow the battery terminals to touch any metal contain lead and lead compounds, chemicals...

  • Page 40: Fuses

    Fuses 4. Start the engine and run at low idle speed. 5. Rotate the Backlap Lever to the “R” position (Fig. 58). The fuses in the machine’s electrical system are located under the seat (Fig. 57). 6. Rotate the Reel Speed Control to setting 1 (Fig. 58). Figure 58 1.

  • Page 41: Electrical Schematic

    Electrical Schematic...

  • Page 42: Hydraulic Schematic

    Hydraulic Schematic...

  • Page 44: The Toro General Commercial Products Warranty

    If for any reason you are dissatisfied with your Distributor’s service or have difficulty obtaining guarantee information, contact the Toro importer. If all other remedies fail, you may contact us at Toro Warranty Company.

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