Related Manuals for Toro Reelmaster 4000-D 03706
Summary of Contents for Toro Reelmaster 4000-D 03706
- Page 1 Form No. 3359–208 Rev B Reelmaster 4000–D Traction Unit Model No. 03706–280000001 and Up Model No. 03707–280000001 and Up Operator’s Manual English (EN, GB)
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Page 2: Table Of Contents
........The Toro General Commercial Products Warranty . -
Page 3: Introduction
Authorized Service B71.4-2004 specifications in effect at the time of Dealer or Toro Customer Service and have the model and production when rear tires are filled with calcium serial numbers of your product ready. Figure 1 illustrates chloride and two rear wheel weight kits (Part No. - Page 4 • inadequate braking; • Before attempting to start the engine, disengage all blade attachment clutches, shift into neutral, and engage • the type of machine is unsuitable for its task; the parking brake. • lack of awareness of the effect of ground •...
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Page 5: Toro Riding Mower Safety
Maintenance and Storage The following list contains safety information specific to Toro products or other safety information that you must • Keep all nuts, bolts and screws tight to be sure the know that is not included in the ANSI standard. -
Page 6: Sound Pressure Level
– Reduce speed when making sharp turns. Avoid 2900 RPM. sudden stops and starts. • The optional TORO tow bar (Part No. 58–7020) is for – When near or crossing roads, always yield the emergency towing only. Use only the special tow bar if right-of-way. -
Page 7: Safety And Instruction Decals
Safety and Instruction Decals Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or lost. 85-6410 59-8440 1. Warning—contents under pressure. 93-6681 1. Cutting/dismemberment hazard, fan—stay away from moving parts. - Page 8 93-9400 1. Warning—read the Operator’s Manual; do not tow the machine. 93-9406 1. Hydraulic oil level 2. Read the Operator’s Manual. 93-9407 1. Read the Operator’s 3. Neutral Manual. 4. Raise the reels. 2. Lower the reels. 107-1818 1. Reel—mowing speeds, 6.
- Page 9 107-1819 1. Temperature level 3. On 5. Engine—stop 7. Engine—preheat 2. Four wheel drive flow divider 4. Off 6. Engine—start 104-5203 1. Read the Operator’s 3. Warning—keep bystanders 5. Warning—lock the parking 7. Tipping hazard—lower the Manual—do not tow the a safe distance from the brake, stop the engine, and cutting unit when driving...
- Page 10 104-5204 for CE 1. Read the Operator’s 3. Warning—keep bystanders 5. Warning—lock the parking 7. Tipping hazard—lower the Manual—do not tow the a safe distance from the brake, stop the engine, and cutting unit when driving machine. machine. remove the ignition key down slopes.
- Page 11 58-6520 1. Grease Battery Symbols Some or all of these symbols are on your battery. 1. Explosion hazard 7. Wear eye protection; explosive gases can 2. No fire, open flames, or cause blindness and smoking. other injuries 3. Caustic liquid/chemical 8.
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Page 12: Specifications
Specifications Note: Specifications and design subject to change without notice. General Specifications Kubota, four–cycle, four cylinder, 134 cu–in. displacement, water cooled diesel engine. Rated 40 hp @ 2300 rpm, 23:1 compression ratio. Low idle – 1200 rpm, Engine high idle – 2500 rpm. Injection Timing – 17–18 BTDC. Oil capacity is 8 qt. (7.6 L) with filter. -
Page 13: Measurements
Measurements Width-of-cut 5 Cutting Units 137 in. (348 cm) 4 Cutting Units 110 in. (279 cm) 3 Cutting Units 83 in. (211 cm) 1 Cutting Unit 29 1/2 in. (75 cm) Overall Width Cutting Units Raised 91 1/2 in. (232 cm) Cutting Units Down 147 in. -
Page 14: Before Operating
Alternate oil: SAE 10W–30 or 5W–30 (all temperatures) Toro Premium Engine oil is available from your distributor in either 15W–40 or 10W–30 viscosity. See the parts catalog for part numbers. 1. Park the machine on a level surface. Release the engine cover latches (Fig. -
Page 15: Fill Fuel Tank
Biodiesel Ready Caution This machine can also use a biodiesel blended fuel of up to B20 (20% biodiesel, 80% petrodiesel). The petrodiesel If the engine has been running, pressurized hot portion should be low or ultra low sulfur. Observe the coolant can escape and cause burns if the radiator following precautions: cap is removed. -
Page 16: Checking The Hydraulic Fluid
Toro distributor for part numbers.) regardless if quality of cut had previously been acceptable. Alternate fluids: If the Toro fluid is not available, other There must be light contact across the full length of the reel fluids may be used provided they meet all the following and bedknife (refer to Adjusting Cutting Units in Cutting material properties and industry specifications. -
Page 17: Operation
Operation Note: Determine the left and right sides of the machine from the normal operating position. Controls Seat Adjusting Lever The seat adjusting lever (Fig. 8) allows 5.9 inch (15 cm) fore and aft adjustment in 19/32 inch (15 mm) increments. Figure 9 1. -
Page 18: Traction Pedal
Engine Oil Pressure Warning Hydraulic Oil Filter Warning Dangerously low engine oil pressure is indicated by both a A warning indicator light and audible signal (Fig. 10) warn warning indicator light and audible signal (Fig. 10). When of clogged hydraulic filter. this occurs, stop the engine immediately and correct Air Cleaner Warning problem. -
Page 19: Hour Meter
Hour Meter Important Cam lever nut (Fig. 11, Inset) can be tightened if limiter stop will not hold traction pedal in Hour meter (Fig. 13) indicates total hours that machine has desired position. been operated. Transport Latches Note: Lines circling in the small window at left side of gauge indicate hour meter is operating. - Page 20 Figure 13 1. Cutting unit lift controls 4. Engine override button 7. Engine preheat indicator 10. Reel speed control light 2. Mow/backlap lever 5. Fuel gauge 11. 4 Wheel drive switch 8. Key switch (4 wheel drive only) 3. Throttle 6.
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Page 21: Starting And Stopping
Starting And Stopping 1. Sit on the seat, keep foot off traction pedal. Assure parking brake is engaged (Fig. 13). Traction pedal and mow/backlap lever must be in neutral. 2. Turn key switch to ON position. When glow plug indicator light goes off, engine is ready to START. 3. -
Page 22: Checking Interlock System
Checking Interlock System. Pushing Or Towing Traction Unit Caution In an emergency, the traction unit can be pushed or towed for a very short distance, by using the traction pump If safety interlock switches are disconnected or by–pass valve. damaged the machine could operate unexpectedly Important Do not push or tow the traction unit faster causing personal injury. -
Page 23: Operating Characteristics
Vehicle must be on level surface or wheels must be blocked. There is no effective braking with wheel motors disengaged. If towing, with front wheel motors disengaged, Optional Tow Bar Assembly, Toro part no. 58–7020, must be used. Figure 20 Operating Characteristics 1. - Page 24 CAUTION: This product may exceed noise levels of 85 dB(A) at the operator position. Ear protectors are recommended for prolonged exposure to reduce the potential of permanent hearing damage. Transport When mowing is complete, move MOW–BACKLAP lever to STOP. Raise cutting units by pulling back on lift control levers.
- Page 25 Ground Speed In MPH Ground Speed In MPH Ground Speed In MPH 1.25 1.25 Note: N/R = Not Recommended Note: Positions 4 and 5 are only attainable with a special coupler (Part No. 58–1530). Contact your Toro Dealer for information. Figure 23...
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Page 26: Maintenance
Maintenance Note: Determine the left and right sides of the machine from the normal operating position. Recommended Maintenance Schedule Maintenance Service Maintenance Procedure Interval • Check the fan and alternator belt tension. After first 10 hours • Torque the wheel lug nuts. •... -
Page 27: Daily Maintenance Checklist
Caution If you leave the key in the ignition switch, someone could accidently start the engine and seriously injure you or other bystanders. Remove the key from the ignition and disconnect the wire from the spark plug before you do any maintenance. -
Page 28: Lubrication
Lubrication The machine has grease fittings that must be lubricated after every 50 hours of operation with No. 2 General Purpose Lithium Base Grease. Lubricate fitting immediately after every washing regardless of interval listed. The lubrication points are: lift arms (5) (Fig. 24), rear axle (6) (Fig. -
Page 29: General Air Cleaner Maintenance
General Air Cleaner new filter by applying pressure to the outer rim of the element to seat it in the canister. Do not apply pressure Maintenance to the flexible center of the filter. • Check the air cleaner body for damage which could cause an air leak. -
Page 30: Fuel System
Fuel Filter / Water Separator Drain water or other contaminants from fuel filter / water separator (Fig. 32) daily. 1. Locate fuel filter and place a clean container under it. 2. Loosen drain plug on bottom of filter canister. Tighten plug after draining. -
Page 31: Engine Cooling System
2. Move throttle to FAST position. 3. Turn key in key switch to START position and watch fuel flow around connector. Engine will crank. Turn key to OFF position when solid flow is observed. 4. Tighten pipe connector securely. 5. Repeat steps on remaining nozzles. Engine Cooling System Removing Debris Remove debris from oil cooler, radiator and rear screen... -
Page 32: Adjusting Hand Brake & Traction Switches
Adding Hydraulic Oil Capacity of the hydraulic reservoir is approximately 9.3 gal. (35.2 L). With machine on a level surface, hydraulic oil level should be 1/4 to 1/2 inch below arrows on sight glass, when oil is cold. Warm oil should be even with arrows on sight glass (Fig. -
Page 33: Changing Hydraulic Oil
Changing Hydraulic Oil Normally, change hydraulic oil after every 2 years or 1600 operating hours. If oil becomes contaminated, contact your local TORO distributor because the system must be flushed. Contaminated oil looks milky or black when compared to clean oil. -
Page 34: Checking Hydraulic Lines And Hoses
4. Cutting unit circuit and hydraulic oil is at normal operating temperature. 2. Charge pressure circuit 5. Steering circuit Contact your local Toro distributor for assistance. 3. Cutting unit counterbalance 1. Traction Forward and Reverse (Fig. 43) (behind wheel motors) has a normal relief setting of approximately 5300 psi and 50 –... -
Page 35: Checking Planetary Gear Drive
Figure 45 2. Loosen clamps at both ends of tie rods (Fig. 46). Figure 47 3. Rotate tie rod to move front of tire inward or outward. 1. Check/drain plug 4. Tighten tie rod clamps when adjustment is correct. Note: Make sure tie rod clamps are positioned so they do not interfere with steering linkage. -
Page 36: Hydraulic Schematic
Hydraulic Schematic... -
Page 37: Electrical Schematic
Electrical Schematic... -
Page 38: Battery Care
Rinse with clear water. Coat the battery electrical system. posts and cable connectors with Grafo 112X (skin-over) grease (Toro Part No. 505-47) or petroleum jelly to prevent corrosion. Warning Danger Battery terminals or metal tools could short against metal tractor components causing sparks. -
Page 40: The Toro General Commercial Products Warranty
If for any reason you are dissatisfied with your Distributor’s service or have difficulty obtaining guarantee information, contact the Toro importer. If all other remedies fail, you may contact us at Toro Warranty Company.